DIY spray in pick up bed liner -what I learned?

   / DIY spray in pick up bed liner -what I learned? #1  

Bob_Skurka

Super Member
Joined
Jul 1, 2003
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7,615
We bought a new Chevy Silverado pickup for work and I had my general manager price out RhinoLiner bed liner. The price to spray a 6.5' bed was about $400, and that was after a $100 discount, from a local licensee. I had already looked into spray in bed liners and had been told by several sorces that the best ones are 2 part epoxy sprays with rubber added. I also had looked into Herculiner and similar products. I also looked into the products sold on Ebay as well as other brands. For about $160 + s/h and several hours of fairly easy work, I ended up spraying my own pick up bed liner.

Let's just say, if I can do it, and get a very good result, anyone can do this project!

The key is preparation. As I was spraying down a new truck, I didn't have rust and corrosion issues so I suppose that made things easier. Basically I cleaned the bed. Taping off all the areas to protect them from overspray proved to be time well spent. I covered the exterior of the bed as well as the entire back of the cab. I SHOULD have covered the TOP of the cab /forums/images/graemlins/blush.gif At one point I was hooking up the spray gun after refilling the gun and a shot of spray hit the roof and went over it to hit the windshield and hood. It cleaned up easily with mineral spirits AFTER the spray job was completely done.

ONE KEY with using this stuff is to have EVERYTHING READY IN ADVANCE. It sets up quickly and you have to spray the whole bed down before it sets up, or you have to keep thinning the mixture.

Here is what I found.
1 - Have a LOT of disposable gloves handy, to keep the mess down, I ended up changing gloves every time I refilled the spray gun. I probably went through a dozen gloves or more.
2 - How ever much mineral sprits you have, you need twice as much. Buy another quart just to clean the gun!!!
3 - You NEED a respriator to use this stuff, not just one of those little disposable masks. This stuff stinks and has respriation warnings on every can.
4 - Do yourself a favor and buy a $10 disposable jumpsuit or wear clothes that you have already ruined.
5 - Goggles or a face mask would be great, I had goggles that fogged and tossed them aside, if you are careful you don't need them but they should be used.
6 - You can now buy drop cloths that already have an adhesive edge, I used one that was 100' long x 22" wide, it made protecting the areas from overspray very easy . . . but you will still need some masking tape for some areas.
7 - BEFORE you mix your epoxy, activator & rubber, have everything else done, and have all your supplies laid out and ready. Especially spare gloves. Have a place where you can pour the bedliner mixture into the spray gun container, if you use a funnel, you will need it to be a wide mouth funnel. Also make sure your compressor is already adjusted to the right pressure. Have plenty of hose!

I used "Liner Extreeme," purchased it on Ebay. I specified light grey color. My compressor is a 33 gallon Sears Craftsman, it was more than adequate for the task. The gun is an undercoating gun, they are cheap and available from Harbor Freight and other sources.

The whole project took 2 hours, that included cleaning the bed, masking everything from overspray, spraying and cleaning up. If you were not spraying a new truck, then I would say it could take 4 or 5 hours to account for cleaning the bed, getting rid of rust, etc.

The job looks very professionally done. I am very happy with the result. Several people saw the truck and commented on the box today and how good it looked.

If you have a compressor and a clean place to work and have thought about RhinoLiner or any of the similar products but were put off by the high price, I would highly recommend you to do it yourself. As I said earlier, IF I CAN DO IT THEN ANYONE CAN DO IT! And you will save 50% of the cost, even if you have to buy a modest respirator and other supplies.
 
   / DIY spray in pick up bed liner -what I learned? #2  
Possibly this will be your next business venture or your retirement job..... /forums/images/graemlins/grin.gif /forums/images/graemlins/grin.gif /forums/images/graemlins/grin.gif /forums/images/graemlins/grin.gif
 
   / DIY spray in pick up bed liner -what I learned? #3  
Sounds like a pretty messy job, but might be worth the cost difference. I'll be interested to hear your opinions on the product after it's been in a while and had the usual abuse. That will be the test.

Cliff
 
   / DIY spray in pick up bed liner -what I learned? #4  
No PICS?!?!? I'm shocked and apalled!! /forums/images/graemlins/shocked.gif /forums/images/graemlins/tongue.gif
 
   / DIY spray in pick up bed liner -what I learned? #5  
Me too!

What about the roll on kind? It would be a lot less messy not having the spray.........

Me, I just had 'em throw it in on the deal when I bought the truck........
 
   / DIY spray in pick up bed liner -what I learned?
  • Thread Starter
#6  
Scott, I only took 2 pictures but I'm using my wife's laptop and she has different software than I use and couldn't get the pictures into her system from my camera. As I am on a short vacation (today is the last day), I will try to post the photos Tuesday. I should have, but did not, take a photo of the truck after it had been masked off for the spray job.

Cliff, as for the mess, it really was a confined mess, but because of the fact that the product is a quick hardening epoxy, you have to work quickly. While it takes 72 hours to completely cure, the working time of the product is under an hour. Consequently you need a clear path to and from your supplies, you need to make sure your air hose has access to the entire project before you start because you really don't have time to reposition the truck. I have a 50' hose reel so it was not a problem, but if I had a 25' hose reel, I would not have been able to do the job with the truck positioned where it was (in the shade!!!).

As far as durability, Cliff, you are absolutely correct, only time will tell. I had been told several times that the most durable types were epoxy based products with rubber granuals added.

Jagmandave, There are several brands of product on the market that are simple roll on products, I was advised to stay away from those. Apparently they are little more than "thick paint" while the 2 part epoxy products are thicker, more abrasion resistent and form a stronger bond with the surface. I don't know if that is true, but I guess I'll find out!
 
   / DIY spray in pick up bed liner -what I learned? #7  
I used two part epoxy roll in for my liner, 4 1/2 years ago. It came with 5 year total replacement warranty and absolutely no problems to speak of,, Of course there are scratches throughout, but still one of the best investments I made,. Only down side was warning labels every other sentence that read no water/ rain and such for first 72 hours, I bought the truck new, drove it home, did the roll on liner thing and left the truck sit that first week in my garage before even registering the truck..
 
   / DIY spray in pick up bed liner -what I learned?
  • Thread Starter
#8  
LarryRB, I could not find any 2 part roll on products when I looked recently. A 2 part epoxy based roll on would certainly be easier than a spray on, and I presume would give the same results as a spray on. I think the key is that it is an epoxy based, product with an activator, so it chemically cures to form a coating. I doubt that there is any magic involved in a spray gun. The common brands of roll on product I found in my area were both sold as a one step, one part product where you just opened a can and rolled it on . . . that is the type of stuff I was told to stay away from.
 
   / DIY spray in pick up bed liner -what I learned? #9  
I found it quite by accident to tell the truth. The new truck had arrived and I was down at the "Parts America" store in Southbridge MA to get oil and filters for the wife's car. I had asked the counter girl about roll on liners as she walked me to that isle.... Bondo brand, two part epoxy with extra throw away rollers, scotch brite pads and it was very near one hunded dollars. Since, that store has been bought out two or three more times by large chains. Haven't a clue what their name is now.
 
   / DIY spray in pick up bed liner -what I learned? #10  
Auto Zone...... Fair Plaza ....... Soubrige MA /forums/images/graemlins/grin.gif
 

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