Howdy Arkydog-
Thanks for the note. I don't have any formal plans or specs for the trusses. I got the idea for this type of building from a local company in town that makes commercial buildings using trusses like these. I was shopping around thinking of maybe having a barn built and when I stopped by this one place, the light switch switched on and I realized that I could make a barn like that! The big advantage (to me) of the trusses is that they are fairly light so they can be put up by man and a helper with nothing more than a (long) boom pole.
So while my original intent was not to "steal" the truss design from this company, I guess that in the end, that's what I did. I went by a couple times after work with a tape measure to measure the trusses and the components used to make them.
The trusses are made of 1" square tubing. The company in town used 0.06" wall tubing, but my experience with that stuff is that it's so thin that it's easy to burn a hole in with an arc welder. So I used 14ga which is, if I remember right, 0.08" wall. It's just thick enough to be fairly easy to weld without burning through using 3/32 6013 rod.
To make the "zig zag" webbing, I put a mark on the 5/16 round stock every 9 1/4" and then used my little bender tool to bend the zig zags. I bent the rod over until the bender tool struck the pipe at 90 degrees. When pressure was released, the zig zag would rebound back to maybe 85 degrees or so. The main thing is to make the bends consistently.
Putting this zig-zag webbing between the tubing gives a truss that's about 8 1/4" across.
My barn is 30' wide, so that's the length of the rafters. The company in town had a couple 30' and one 40' wide building on site. Their 30' buildings did not have the extra horizontal brace on the underside of the rafters. To me, that looked pretty spindly and I imagined that the stress on the union of the two trusses at the peak would be considerable. Their 40' rafters did include the horizontal brace so I figured that it would be a good idea to include this on my 30' rafters. Also as I mentioned, they put one rafter every five feet where I put one every four feet for a little peace of mind. I also added some diagonal bracing on the corners of the frame to help with the wind load and the tin also helps in this regard. I've seen covered temporary buildings in magazines with twenty (or more) feet clear spans with nothing more than some galvanized tubing for a frame so I guess that it's possible to hold a decent load and still look fairly flimsy (which, admittedly, my little trusses kinda do compared to the heavy "red iron" barn frames).
I'm not a builder, nor an ME. I have a degree in EE and took the requisite statics and dynamics classes, but as far as building trusses, rafters, barns or anything else, I'm no expert. So I can't give any specific numbers on the design limits of the trusses or rafters.
But I can say this. Three years ago we came within two inches of an all-time record snowfall for Amarillo (we got just over two feet) and the buildings built using these trusses were standing then and handled the load. So since I "overbuilt" my barn by a little bit, I'm going to cross my fingers and hope that it stays up.
Best,
Mark