Broken hydraulic fitting

   / Broken hydraulic fitting #1  

MyOutdoors

Member
Joined
Oct 29, 2003
Messages
25
Location
Lempster, NH
Tractor
Branson 3120
Yesterday I had a beam fall down and hit one of the backhoe stabilizer fittings. My question is that the fitting is welded to the cylinder and it appears the threaded section isn't a separate part? Does the threaded section actually come out so it can be easily replaced or is this going to be a pita to fix?
 

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   / Broken hydraulic fitting #2  
I can't tell if the broken part is a short nipple. You're lucky if it is. I think you're going to have to break off the remaining threads and look inside the elbow and see if there are any threads present. If so; your first idea of removing the broken threaded section will be the way to go. Another way (still a PITA) would be to cut the "head" of the welded elbow off , as long as possible, and thread the stub if it close to a standard pipe size. Good luck.

SimS
 
   / Broken hydraulic fitting
  • Thread Starter
#3  
It is the short threaded nipple part that is broken but instead of the being threaded into the elbow it appears to one piece...non-replaceable/repairable...I can't budge it with a good pair of vice grips...pretty bad design in my opinion.

I guess I'm going to have to take the cylinder off and see if I can carefully drill out the nipple and try to tap it to the correct thread size?
 

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   / Broken hydraulic fitting #4  
I would carefully cut the threaded nipple off & see if the ID of the elbow will take a NPT tap (1/4 NPT?) then a new threaded nipple.

If that doesn't work, (tap may not go deep enough, unless you take a little off the tap) I'd cut most of the 90 off and try to tap into the straight nipple sticking out, and thread a new 90 into it.

Well - - honestly, if it were ACTUALLY" "me" ... I'd whip out the Miller Synchrowave and weld a new elbow on without even messin' around with a thread tap.
 
   / Broken hydraulic fitting
  • Thread Starter
#5  
I have just a regular Flux wire feed might but I'm just an amateur when it comes welding
 
   / Broken hydraulic fitting
  • Thread Starter
#6  
I cut off the elbow and rethread welded nipple...now I'm having trouble finding the right size fitting. I need a female #6 orb to thread onto the welded nipple reduced to a male #4 jic
 
   / Broken hydraulic fitting #7  
I must be missing something. It looks like most cylinders I've seen where there is a short straight female fitting of some sort welded to the cylinder and then a 90 or what have you threaded in. Are you say that they welded the 90 directly to the cylinder?
 
   / Broken hydraulic fitting #8  
I must be missing something. It looks like .... they welded the 90 directly to the cylinder?

Yes, it's getting more & more common.

Gotta save $0.13 per tractor, ya know....
 
   / Broken hydraulic fitting #9  
Man that's brutal. It seems like everything that gets "improved" now ends up being more costly and less reliable.
 
   / Broken hydraulic fitting #10  
Are you say that they welded the 90 directly to the cylinder?

Yeah, I have seen that. A -4 or -6 JIC male 90-deg fitting welded to the cylinder. Nothing wrong
with that, and it allows for a very close 90-deg hose attachment, closer than you would get with
a straight welded bung, and a 90-deg fitting screwed on.

That 90-deg fitting is standard, common, and not expensive. I would weld a new one on there, but
cleaning all oil off is imperative, AND I always air-test before putting in service. Pinholes in welds
that get oil in them are hard to fix without starting over. It has happened to me numerous times.
 

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