joshuabardwell
Elite Member
I'm contemplating the design of a ballast box for my tractor. My target weight is about 800-900 lbs, or maybe a little more. If memory serves, my owner's manual calls for 800 and change, but I figure the three-point can take more, and a little more ballast is probably better than a little less.
The Internet says that concrete has a density of about 150 lbs / cubic foot, so I'm looking at something like six cubic feet of volume. The steel of the box itself will weigh about 75-100 lbs, but I'm also going to have some tubes in the box for rakes, shovels, chains, etc... and I calculate that they will displace about as much concrete as the steel weighs, so I'm just going to simplify my life and call that a wash.
For dimensions, I started thinking something like 2' wide by 3' tall by 1' deep, but I thought that might be a little bit more tippy than I'd prefer a 900 lb object to be. Wouldn't want to set it down on a hill and have it fall over, or have somebody lean on it and knock it over and crush somebody else's toe or something. The other consideration is that it needs to be cut efficiently out of a 4'x8' sheet. As I played with different dimensions, I realized that a 2' cube is probably the most efficient way to do it. A 2' cube will give 8 cubic feet of volume, which is as much as 300 lbs more ballast than I actually want, but it's as stable as they come, and will cut out of a sheet of stock with no waste. Additionally, a cube provides a near-optimal ratio of surface area to volume, so there's less steel to buy per pound of ballast. (A sphere would be better, but I think we can all acknowledge that a 900-lb sphere would be a bad idea, even assuming I could fabricate one.)
I priced out a sheet of 1/8" (11 gauge) stock at just under $100 from my local steel supplier, not including cuts. I decided to go with them vs. buying salvage because I figured it was worth the extra price to get them to do all the cuts on their shear vs. me trying to get them all straight/square with my circular saw/Diablo blade. Also, getting them to do the cuts means I don't have to hassle with getting a full sheet of 11-gauge (163 lbs) into and out of my truck all by myself. I hope that 11 gauge will be thick enough to avoid bowing out when I fill the thing with concrete. I have eyeballed some photos of ballast boxes online, and it sure doesn't look like they're made of anything thicker than that.
For hookup to the tractor, I plan to weld some pieces of bar stock onto the sides of the box, drill them out, and install Cat-1 pins. I'll do the same with some angle iron for the top link. I think maybe 1/4" stock will be fine for the lift arms and 1/8" angle for the top link.
In addition to the storage tubes, I plan to install a 2" receiver tube for trailer moving. I've already got one on the front of my bucket, but what the heck... the more the merrier.
Any thoughts or feedback is welcome.
The Internet says that concrete has a density of about 150 lbs / cubic foot, so I'm looking at something like six cubic feet of volume. The steel of the box itself will weigh about 75-100 lbs, but I'm also going to have some tubes in the box for rakes, shovels, chains, etc... and I calculate that they will displace about as much concrete as the steel weighs, so I'm just going to simplify my life and call that a wash.
For dimensions, I started thinking something like 2' wide by 3' tall by 1' deep, but I thought that might be a little bit more tippy than I'd prefer a 900 lb object to be. Wouldn't want to set it down on a hill and have it fall over, or have somebody lean on it and knock it over and crush somebody else's toe or something. The other consideration is that it needs to be cut efficiently out of a 4'x8' sheet. As I played with different dimensions, I realized that a 2' cube is probably the most efficient way to do it. A 2' cube will give 8 cubic feet of volume, which is as much as 300 lbs more ballast than I actually want, but it's as stable as they come, and will cut out of a sheet of stock with no waste. Additionally, a cube provides a near-optimal ratio of surface area to volume, so there's less steel to buy per pound of ballast. (A sphere would be better, but I think we can all acknowledge that a 900-lb sphere would be a bad idea, even assuming I could fabricate one.)
I priced out a sheet of 1/8" (11 gauge) stock at just under $100 from my local steel supplier, not including cuts. I decided to go with them vs. buying salvage because I figured it was worth the extra price to get them to do all the cuts on their shear vs. me trying to get them all straight/square with my circular saw/Diablo blade. Also, getting them to do the cuts means I don't have to hassle with getting a full sheet of 11-gauge (163 lbs) into and out of my truck all by myself. I hope that 11 gauge will be thick enough to avoid bowing out when I fill the thing with concrete. I have eyeballed some photos of ballast boxes online, and it sure doesn't look like they're made of anything thicker than that.
For hookup to the tractor, I plan to weld some pieces of bar stock onto the sides of the box, drill them out, and install Cat-1 pins. I'll do the same with some angle iron for the top link. I think maybe 1/4" stock will be fine for the lift arms and 1/8" angle for the top link.
In addition to the storage tubes, I plan to install a 2" receiver tube for trailer moving. I've already got one on the front of my bucket, but what the heck... the more the merrier.
Any thoughts or feedback is welcome.