AlanB's gravel Driveway

   / AlanB's gravel Driveway #1  

AlanB

Elite Member
Joined
Jan 2, 2004
Messages
2,550
Location
Clarksville, TN, USA
Tractor
NH 1925
Hi folks, as driveways are often discussed, I thought I would try and show what I am doing on mine.

To set the stage, just over a year ago, we bought a fairly run down house on 9.5 acres.
We have a landscaping Lawncare business and then I have a job to pay the bills. :eek:
We stock bulk mulch to use on our landscaping customers and it comes in on "walking floor" semi trailers, 65 cubic yards at a time.
Our ground is really wet, and does not drain well. Somehow to add to the Joys, my house sits dead in the middle of where the soils change over, front is Red Clay and back is Grey (bentonite type) clay called Guthrie soil in these parts. (read this as neither the front nor back drains well) :(

So, I am always, broke, or cheap, or some combination of the two so am constantly on the lookout for ways to do things cheaper, and tend to use a lot of remnant stuff, scraps, leftovers or free stuff on my own projects.

For equipment around the house there is
Babe, 1925 NH (34 hp tractor)
Lil, 555c Ford Backhoe
Kabukie Bob, Bobcat 743 skidsteer
6X10 homesteader dump trailer, affectionetly known as the dump trailer.

Last year we did a lot of work on our basic get to the house driveway so that we could uh,,,,,,,,,,,,,,,,,, Get to the house :) The soils had rolled in so much over the past 40+ years that it was higher then the basement door and the water rolled off into the basement. :eek: For pictures etc. that was shown under AlanB's house rework thread here on the Projects forum.

So one of this summers projects is to make the big U shaped drive to get the semi trucks in and out of the yard with less hassle. About 2 weeks ago, the mulch delivery truck got stuck, they called in a huge wrecker, which overshot my driveway, when he realized it he just backed across my neighbors front yard instead of down their drive leaving 8" deep ruts for about 15' :mad:

So I have followed many of the driveway threads here, and spoke to many folks along the way and the summation of my driveway thoughts are as follows.

Remove topsoil if possible.
Big rock, then smaller rock, then smaller rock with fines.
Geotextile is good
Make the water drain off your road (I will caveat that this is not always possible)

Ok, earlier I mentioned that I am cheap so here is where the cheap part of me comes to play.

We do some business with a local concrete block manufacturer (and paving stone maker) and thinking about it, I thought they would have a lot of "scrap" that I figured I could buy cheap as "fill" or rip rap type stuff. Thinking through it I sent SWMBO to ask the question and their answer was, yes, we have two mountains of it, take all you want, we will load you whenever you want......... :cool: So that helps a lot in the "big rock" and the "make the water drain" parts of the Al B's formulae for successful driveway construction. They are 3 mile's from the house. :D

Talking with my buddy Bill one day, who is probably even cheaper then me, we were talking about Geotextiles etc. and he said, yeah, but you know, you can always just lay chainlink fence down. It will rust and disapear after a while, but it is usually free or people pay you to take it because most dumps etc. do not like to handle it. Then you saw me go :D as I just happened to have a pretty sizeable pile in the back yard. Don't you love it when a plan comes together.

I actually have some geotextile as well, but am "saving" it for the front drive.

OK, so current game plan says, dig to clay, save and sell topsoil, lay in chainlink fence, cover with clay from other digging and scrap concrete rock and block, then topdress with #2 (2" to 3") stone.

So, I started the last round by digging some with Lil, little front and a little back action, just to see how it would go and did a test little bit.

After doing this I have determined that I must purchase a dozer :D Of course SWMBO did not quite see the logic in this thought process as she felt continuing to feed the kids on a regular basis was more important. So while I convince her of the error of her ways, my buddy has a nice Komatsu D20 A 5 sitting quietley at his house that I may have to borrow unless I can really convince my daughter to go on a big diet :eek:

So here are pictures.

17 Here is what a pile of the free fill looks like
19 Did I mention, water stands here :D
20 Need to go across here
22 then we need to turn and go down to this road (the road is where the telephone pole is).
34 Lil, wallowing around in the hole she dug
36 I also had an old trampoline laying around,,,, Looks close enough to geo for me :D
39 Here the rock / clay / scrap is in the hole.

As always, advice and comments appreciated. Anyone have a spare dozer around they would like to help the poor with? :D
 

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   / AlanB's gravel Driveway #2  
Looks like you dug out the low spot down to solid subsoil [x]
That's the first and most important thing.

Everything else looks like it's downhill from there. Getting the free coarse fill is great.

One idea with the cinder blocks: Always place them holes UP. I see one that is sideways, they can break over time, and cause a small depression or hole.
Placing them "holes up" allows them to fill up with smaller aggregate.

Also, separate the cinder blocks a little, so aggregate can fill in between them properly, this goes for any large chunk fill. If you but large pieces together it can cause voids, as aggregagte may not fill in all the way.

Only other way to deal with the cinder blocks is to break them up into rubble then fill with them. Just be mindful of voids, and do whatever to keep from having voids.

Fill in with loose aggregate and then run your plate comapctor over it, then fill some more, compact some more, and so on.

You're doing good. And the pirce is right!

Also, clay + sand = poor man's concrete. If you don't have sand, use fine aggregate mixed with the clay, when it dries it'll tighten right up real solid.
 
   / AlanB's gravel Driveway
  • Thread Starter
#3  
I am too lazy to "lay" the blocks in, how they dump out and get smeared around with the equipment is how they end up. It would be a pretty massive undertaking to sort them and actually place them uniformly.

That said, as I dump them and spread them a bit, I usually jump down with the sledge and play a poor mans version of "whack a mole" probably more accurately termed, "break a block" and definetely have to knock off the high points, or they drag back outwith the Box Blade.

That said, I am sure I will have voids and small collapses as time goes by, but by being gravel, I am thinking I can just keep topdressing as it stabilizes.

After digging that small section out with Lil, it made me start lusting after a dozer. Renting is expensive, ($800 for a weekend) hiring it out I was quoted about $1K to $1.5K so I started to look for a Dozer. Found a little Komatsu D20A-5 for $10K What a deal :)

Need it like I need another hole in my head, but it is on my mind heavy. May end up just borrowing it for a month or so and do this job. Nahhhhhh, got to own equipment like that.

Wisdom say's just let this entire job go, maybe I will just back burner it for a year and see where I am at and what emerges more important.
 
   / AlanB's gravel Driveway #4  
Using the concrete as a filler is an idea that I myself will have to explore. The only real issue may be that, when (for example) tearing up a house, it is not legal here to bury the concrete. Instead, it must all be removed and disposed of at a proper facility (i.e. the landfill). Considering that, I am not sure if I can use concrete as a filler. If I could, it would sure make it easier for me!

I have one comment about using chain link instead of geo tex. The geo tex works because it acts as a barrier to the soft junky soil and does not allow it to work itself back up to the surface, mix in with your fill, and result in an ever more sloppy driveway. The chain link fencing will not provide this type of barrier, and the problem soil could eventually work its way back up just as if there were no barrier there at all. The only saving grace could be that you dug down to the subsoil - hopefully that gives you enough solidity beneath your fill to slow the upward migration of any problem soils.

Either way, if the drive does not hold due to a lack of a barrier at least it will not happen overnight - I am told that this occurs over a period of a couple or few years depending on the amount that your driveway is used and also on the weight loads placed on it.

Thanks for posting up this thread as I am still in the process of fleshing out my own driveway plan and, like you, spend a lot of my time either cheap or broke! :D Your description and pics will really help a lot (plus I like reading about these types of projects in general).
 

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