4120 Engine problem- Any Ideas?

   / 4120 Engine problem- Any Ideas?
  • Thread Starter
#11  
Just an update-

Got the 4120 down to the dealer on 7/14. Had the service manager stand by to witness the engine at cold start. "Yep, there's something wrong there" was his reply.

I should have some kind of diagnosis in a few days.

Jon
 
   / 4120 Engine problem- Any Ideas? #12  
Thanks, Jon. I'm pretty sure there are more than a few 4000x20 series owner's out there that are watching and waiting to see how this plays out...

AKfish
 
   / 4120 Engine problem- Any Ideas? #13  
I'll second that as I'm about to receive my new 4120 in about a week and I'm naturally anxious to see how this episode ends or is satisfied. Hope everything ends well and that JD is resposive to this situation/problem.
 
   / 4120 Engine problem- Any Ideas?
  • Thread Starter
#14  
I picked up the tractor yesterday.
Turned the key, and she revved right up and blew a puff of black smoke. Seemed to run much smoother than before, and with more power. I turned the manure piles with the loader when I returned home, and was satisfied with the power. Just finished up three hours of mowing and had no issues.

The service manager was not in when I called, and in fact, the dealer was closed when I put it on the trailer.The guy with whom I spoke said that they did some work to the rack. The rectangular access cover on the front of the engine has obviously been removed and is newly sealed.

I intend to give a call tomorrow, and ask specifically what was done.

In any case, it's good to have it back! Things were starting to look pretty shabby around here.

Jon
 
   / 4120 Engine problem- Any Ideas? #15  
Thanks Jon, for the follow-up info.

Help me out, though... what's the rack? I recall that early diesel engines had a common-line fuel distrubution to the cylinders known as a rail --- but I don't know what a rack is.

Appreciate hearing about your 4120 problem and how you managed to take care of it.

AKfish
 
   / 4120 Engine problem- Any Ideas?
  • Thread Starter
#16  
AK,
Sorry to disappoint you, but I know about as much about the workings of this fuel system as you do.

I called the dealer yesterday, but the service manager is on vacation this week, and he's the guy who handled my repair. I'll contact him when he's back in the shop and try learn what was done, and some info on the mechanics of the system.

Jon
 
   / 4120 Engine problem- Any Ideas? #17  
Jon,

Sorry I tuned in late, but glad to hear you got it fixed. :D

As I read through the thread I was thinking that a lack of fuel to the front cylinder was the reason for loss of power. My guess would have been a failed injector. When the shop "Runs the Rack", they are adjusting the lash in the valve train, which not only opens the exhauste & intake valves, but triggers the injector as well.

No more hours than you have on the engine, someone must have failed to tighten a lock nut.....:eek:
 
   / 4120 Engine problem- Any Ideas?
  • Thread Starter
#18  
Just an update-
Was at the dealer to get hydro oil and some filters in order to do engine and trans oil change, and got to speak briefly my service rep. He also said they worked on the " rack", although he didn't personally work on it. I asked about a subsequent hiccup that occurred while under load, and was told that all the 4x20 tractors do that- even new units on the lot with no hours.

They apparently dyno'd the machine after completion of the work, and are satisfied with its operation.

I'll post a followup if needed.

Thanks for everyones posts!

Jon
 
   / 4120 Engine problem- Any Ideas? #19  
I had the same problem but with some added smoke. It was fixed by the rack and injector timing. I got a recall and they had to replace the pump springs and its almost as bad as it was before. They have new specs for the rack and my dealer refuses to adjust it back to were it was as per JD . After owning 5 John deeres I think this will be my last. 3 of the other 4 were jewels. This one has lemon written all over it!!!!
 
   / 4120 Engine problem- Any Ideas? #20  
RRacing -- sorry to hear that you're having problems that your dealer won't address.

Adjusting the "lash" on the valves is a relatively easy exercise. Some good wrenches, a screwdriver and a feeler guage. Probably have to replace the valve cover gasket, too. The hardest part is advancing the cylinder's to adjust each set of valves. Need a 1/2" drive ratchet and socket on the crankshaft pulley and maybe a short "cheater".

I haven't kept up with the shop talk --- so, didn't know that "workin' the rack" meant adjusting the valves --- oh, well; I'm gettin' to be an ol' fart anyway...

That said, I don't know if your tractor is still under warranty, but given that you have an established track record of purchasing multiple tractors and implements from JD; I would like to believe that someone, somewhere in the corporate food chain would be very interested in keeping you as a loyal customer.

Don't roll-over on this until you're satisfied that your tractor is working the way it was designed to work!!

AKfish
 

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