16' x 24' Mini-barn build

   / 16' x 24' Mini-barn build #1  

IHDiesel73L

Silver Member
Joined
May 13, 2010
Messages
167
After a lot of back and forth about what to build and how to build it (and thanks to folks here who offered their knowledge) I finally pulled the trigger on the permits yesterday and got my approvals from zoning and construction in town. I'm doing a 16' x 24' Mini-barn which is probably the biggest I can go with without really encroaching on my yard space (1/4 acre lot). It will provide plenty of room for the OPE including the log splitter which is currently sitting outside under a tarp, as well as a boat, and lots of other stuff up in the two 8' x 16' storage lofts I'm building in. Finally, alongside I'll have 5 and 1/2 cords of covered and dry firewood storage via a lean-to. Here's what it's all going to look like:

Rendering_zpsc1017f4f.jpg

Barncrosssection1_zpsb8bc261a.jpg

I had initially planned on pole framing it and cladding the entire building in steel, but after I ran the numbers I found that it just doesn't make sense for a building this size from a cost perspective. For the walls, the cost of poles, girts, and steel exceeded the cost of stick framing and OSB composite siding every time no matter which way I sliced it. However, I still didn't want to pour a slab or a frost wall, so I searched around for solutions and found this:

http://bct.eco.umass.edu/publications/by-title/wooden-grade-beams/

In it, the author describes combining a concrete pier foundation with a treated wood "grade beam" or sill as the base of a building. The piers are poured and then the sills are bolted to the piers to form the perimeter of the building. The sill retains the gravel/stone dust floor on the inside and provides the attachment point for the exterior walls of the structure. I'll be pouring eight piers with 24" bases via "Bigfoot" concrete footings-cone shaped forms which fit conventional 8" form tubes. This way I can have a wide, solid base and use a fraction of the concrete in the process. Once the piers are poured and the 6 x 6 grade beams are bolted on, it will be pretty conventional. Stick framed walls 24" OC with two lofts on either end of the building tying the walls together.

I'll be using a gambrel roof design in order to maximize storage space in the lofts, and also because I just like the look. The design was developed from looking at old USDA extension service plans and is a "braced rafter" type. In the old days they would brace the rafters with dimensional lumber to create an arch that would allow for a large hayloft with no center supports but still stand up to snow and wind loading. A lot of the designs I saw actually used 2 x 4s as rafters for spans as wide as 24' with rafter lengths of 10' :eek: I'll be upgrading to 2 x 6 rafters with 1/2" plywood gussets, glued and nailed. My rafters will only be 6' long and will be plenty strong. The roof will be clad in steel over purlins as it's still cheaper than sheathing in OSB, felt, and shingles-not to mention it's quicker and easier. I'm hoping to get started pouring concrete the weekend after Easter-more pictures to come.
 
   / 16' x 24' Mini-barn build #2  
Where are you located? Seems to me that for such a small building it would be a lot easier to just pour a slab foundation then go to all the effort described in building your grade beam foundation. You will also appreciate having a concrete floor and hate having gravel floor. I think if you run the numbers, and factor in all the materials you will need comparing each type of foundation, you aren't saving any money going with the grade beam idea. Keep it simple.

Eddie
 
   / 16' x 24' Mini-barn build #3  
Will your local jurisdiction not allow wood piers? Short pieces of PT 6X6's are a lot cheaper and easier than digging/setting/filling all those tubes with concrete. Dig t

Also, you're going to need at least one post supporting the span of that lean-to.

Good luck.
 
   / 16' x 24' Mini-barn build #4  
Is your objection to a slab the amount of work, or the cost? We can talk you through doing the work if you are worried about the cost of hiring someone for the forms, rebar/wire, and pour. That would leave you just the cost of concrete. At 5 to 7 yards (depending on a 4 or 6" slab), you're only talking one truck of concrete.

Ona separate note, are you planning to have the top floor surface up 6" to 12" over the surrounding ground level? If you do, then you can slope the ground around you out for 2 or 3' pretty easy, and it will help a lot for the amount of runoff a building that size will make. Keeping it from getting muddy in front of the doors and water from puddling against the siding helps a lot.
 
   / 16' x 24' Mini-barn build
  • Thread Starter
#5  
Is your objection to a slab the amount of work, or the cost? We can talk you through doing the work if you are worried about the cost of hiring someone for the forms, rebar/wire, and pour. That would leave you just the cost of concrete. At 5 to 7 yards (depending on a 4 or 6" slab), you're only talking one truck of concrete.

The cost. I've gotten quotes on all materials running between $3000 and $3500. I'm financing the building with this year's tax return and some equipment I've recently sold and I don't want to dig into savings. I figure a slab would add at least $2000 if I hired it out if not more. The real problem is access though-I have a 75' x 160' lot surrounded on three sides by houses. Even if I did the slab myself I'd have to bring in one of those conveyor trucks-the nearest the truck could get to the pour is 75' away-I'm not even sure they can reach that far. I suppose I could call around to some of the local companies and see what they charge for that kind of service/if it could be done.

Ona separate note, are you planning to have the top floor surface up 6" to 12" over the surrounding ground level? If you do, then you can slope the ground around you out for 2 or 3' pretty easy, and it will help a lot for the amount of runoff a building that size will make. Keeping it from getting muddy in front of the doors and water from puddling against the siding helps a lot.

Yes-the plan was to raise the floor about 12" above the surrounding grade using fill from another part of the yard and stone screenings. If you guys have a good cost effective solution to slab though, I'm all ears.
 
   / 16' x 24' Mini-barn build #6  
How old are you and what kind of shape are you in? I've shoveled gravel, sand and Portland cement into a mixer and hauled it on a wheelbarrow to a pad as big as you are doing on my own. It was a very long, very painful day, but I got it done for the cost of materials.

Eddie
 
   / 16' x 24' Mini-barn build
  • Thread Starter
#7  
How old are you and what kind of shape are you in? I've shoveled gravel, sand and Portland cement into a mixer and hauled it on a wheelbarrow to a pad as big as you are doing on my own. It was a very long, very painful day, but I got it done for the cost of materials.

Young enough and in good enough shape, but I figured the problem would be time. The biggest mixer I can rent can handle 9 cubic feet of concrete at a time. For a 4 inch slab I need almost 5 yards, or 128 cubic feet to be exact, so I'd need 15 batches. My concern would be getting it done fast enough so as not to end up with cold joints. I suppose I could divide it into two 12' x 16' pours so that I'd be less crunched for time plus that would serve as my control joint. It's worth investigating I guess...
 
   / 16' x 24' Mini-barn build #8  
Google "mobile mix concrete." They bring the dry ingredients to your site and mix the exact amount on the spot, up to four yards per truckload. There's a company near me that does it for $125/yard with a half-yard minimum. They also pump up to 200', I don't know if that is extra. I can't buy the dry ingredients for what they charge.
 
   / 16' x 24' Mini-barn build
  • Thread Starter
#9  
Google "mobile mix concrete." They bring the dry ingredients to your site and mix the exact amount on the spot, up to four yards per truckload. There's a company near me that does it for $125/yard with a half-yard minimum. They also pump up to 200', I don't know if that is extra. I can't buy the dry ingredients for what they charge.

Thanks for the tip-I had seen these types of trucks on the road before but never realized what they were. I'm going to give a local company a call today to get a quote. If I was to pour a pad I assume the minimum size would be 17' x 25' so that I'd have 6" beyond the envelope of the building on all sides, correct? Also, does the slab need to be thicker along the outer edges? If so I need to find out how thick and account for that extra concrete as well.
 
   / 16' x 24' Mini-barn build
  • Thread Starter
#10  
A little progress today-batter boards up:

20140414_183452_zpsbd87ac5d.jpg

Old woodshed loaded up and ready to head to the county dump:

20140414_171106_zps8c503f8d.jpg
 

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