1978 John Deere 850 Project

/ 1978 John Deere 850 Project
  • Thread Starter
#41  
Changed the hydraulic filter and topped up the fluid. Seems to be working a bit better. Don't have anything heavier than a bucket of dirt to lift, but it seems to work fine. The SCV is a little touchy and doesn't go back into a neutral position automatically. Easy to have the bucket curl circuit activated and not have as much power on the lift circuit.

Made a video of it running and all. Will upload it when I get a chance.

rside.jpg

hoses1.jpg

hoses2.jpg
 
/ 1978 John Deere 850 Project #42  
This is a great vintage tractor,, I have a 650, and mowed grass with it today for 2 hours.
After looking at your pics,,, I WILL change the engine oil this evening when it cools off.

I got mine last summer,,,
since I do not know the history of the machine, I have been changing the oil every 25 hours.

So, did you stay within your $2K budget??
:confused:
 
/ 1978 John Deere 850 Project
  • Thread Starter
#43  
No, I'm over budget. I think I'm at about $2500 (not including the $1k purchase price) for the rebuild, new fuel injection pump, and a new seat. Still need soft lines on the loader. Might need an alternator.
 
/ 1978 John Deere 850 Project #44  
For normal operation, the knob between your legs should be fully counter clockwise. It regulates flow of oil into the rockshaft. The left scv lever should raise loader when pulled back and lower when pushed forward. There should be a detented position when pushed full forward to allow the loader to "float". the right scv lever should curl bucket back when pulling lever back and dump bucket when pushed forward.
Actually the knob between your legs controls the rate at which fluid leaves the 3pt cylinders, not the fill rate. If you screw the knob all the way in the 3pt won't drop at all. Unscrew it a bit & it will drop slowly. All the way out & it will drop fast.

At least that's how it works on every machine I've ever used.
 
/ 1978 John Deere 850 Project
  • Thread Starter
#45  
Just a small update. The tractor seems to be running well. I replaced all of the soft hydraulic lines except those on the power steering. I've been using it on my property a good bit lately and getting the feel for what it can handle. Yesterday I need to move it and found that after it cranked up that the loader and the 3-point wouldn't lift. I had to let it run for several minutes to warm up before it would function. I didn't use it long enough to get really warm, so the function was extremely slow. Is that typical in cold weather with an old machine like this or do I have some other problem?

Followup question: Are there aftermarket hydraulic pump solutions that give a better flow rate? I've found that when warm and working that the loader is still pretty slow (compared to something like a Bobcat) and that the loader cannot function while the 3-point is lifting or the power steering is under load. I expect that flow rate is one issue, based on reading up on this tractor, but I figure I probably also have some other issues since the SCV is pretty sloppy and the loader sinks with the tractor off.
 
/ 1978 John Deere 850 Project #46  
Almost all tractors are open center. There is 1 loop of hydraulic flow going from valve to valve. When you manipulate a valve, it diverts flow from that loop to the impliment, starving everything downstream. So you can't run the loader & 3pt at the same time. That's a standard limitation of open center systems.

I bet your pump is worn, causing the slow performance. A rebuild or replacement would probably help. Measuring the flow rate of your current system would be a good idea to see how low your flow is compared to the OEM spec though.
 
/ 1978 John Deere 850 Project
  • Thread Starter
#47  
Almost all tractors are open center. There is 1 loop of hydraulic flow going from valve to valve. When you manipulate a valve, it diverts flow from that loop to the impliment, starving everything downstream. So you can't run the loader & 3pt at the same time. That's a standard limitation of open center systems.

I bet your pump is worn, causing the slow performance. A rebuild or replacement would probably help. Measuring the flow rate of your current system would be a good idea to see how low your flow is compared to the OEM spec though.

Is measuring flow rate something I can do on my own with reasonably priced tools or is that something I would have to take my tractor to a shop for? If it were operating properly, would it still be likely to need to warm up before functioning when it's cold out (under 40*)?

The fluid leaked out when we had the engine off to rebuild. I changed the filter (external, under the right floorboard), and refilled with fresh fluid. Do you think I need to drain and refill the fluid again? Would this tractor have a screen in the sump in addition to an external oil filter?
 
/ 1978 John Deere 850 Project #48  
Is measuring flow rate something I can do on my own with reasonably priced tools or is that something I would have to take my tractor to a shop for?

With the tractor at operating speed,,, pump the hydraulic oil into a clean bucket for 5 seconds,,
multiply the measured amount by 12,,, that will be your flow per minute.

OH,,,, YEA,,, do not forget to dump the clean oil back into the tractor!! :laughing:
 
/ 1978 John Deere 850 Project
  • Thread Starter
#49  
With the tractor at operating speed,,, pump the hydraulic oil into a clean bucket for 5 seconds,,
multiply the measured amount by 12,,, that will be your flow per minute.

OH,,,, YEA,,, do not forget to dump the clean oil back into the tractor!! :laughing:

Good stuff. I'll just have to figure out the logistics of where/how to pump that oil from.

I changed the filter and that seems to have improved the responsiveness. After the engine rebuild, it got a fresh filter and fluid, but while I thought it was drained/empty from the line being loose, I suppose there could have been some fluid left in the system. I think it would be a good idea to drain/refill the system again in concert with some of the fixes I know that I need to address.

This Fram filter is the one I changed. Does this tractor also have some sort of drain in the sump? Is that large bolt on the bottom the drain plug? IIRC, I tried to loosen that before and didn't have any luck.

filter-drain.jpg

filter-drain2.jpg


My selective control valve is leaking fluid and the levers are sloppy. Neither lever returns to center and the lift lever seems to have overtravel when lifting where I can pull it too far and it stops lifting. I know this area needs work, but I'm uncertain as to what the fix actually entails. Would I typically be able to rebuild this or would I typically be replacing the entire unit? It appears to be leaking out of the top of the caps that the manual refers to as "float spool cap" and "lift spool cap".

lineq3.jpg

lineq4.jpg


Would most people typically replace this with a factory replacement or go for some sort of aftermarket solution? I assume the latter would require retrofitting and replacing hard lines with hoses to get everything to fit.
 
/ 1978 John Deere 850 Project #50  
The plug you referred to is a drain plug. Try smacking it with a large hammer a couple of times before loosening, That usually helps to loosen it. Also there is a screen in that area of the sump. Remove the cap with 2 bolts on the left side to remove it and clean it. That may help your hydraulics significantly. Even if it looks clean, wash it in solvent, sometimes they get a slimy film on them that prevents good flow. The selective control valve may be able to be repaired. The return springs are under the spool caps and are secured with some tiny snap rings. Over the years, moisture gets in the caps and rusts the snap rings and they fail, then the valve is able to over extend and oil leaks past the O-rings. The worst part is the rust also deteriorates the snap ring grooves and a new snap ring sometimes will not hold. Some of the parts to repair the original valves are no longer available and complete valve may need replacement.
 
/ 1978 John Deere 850 Project #51  
With the tractor at operating speed,,, pump the hydraulic oil into a clean bucket for 5 seconds,,
multiply the measured amount by 12,,, that will be your flow per minute.

That is so fraught with logistical issues as to be impossible and useless.
1) How do you drain the entire pumps capacity while the engine is running full RPM. Do you suggest adding on a valve to divert the entirety of the flow? Make an error while you switch and the tubing could be subject to almost unlimited pressure with no safety relief, and you are right there in the middle of it with your fingers, hands and face.
2) How do you measure 5 seconds? Get things a second off and your results are seriously flawed. They are flawed even if only half a second off.
 
/ 1978 John Deere 850 Project #52  
This Fram filter is the one I changed. Does this tractor also have some sort of drain in the sump? Is that large bolt on the bottom the drain plug?

Like JD110 said, that bolt is the drain. If it won't budge, you can pull the cap which will drain the system and let you clean or replace the suction screen.
 
/ 1978 John Deere 850 Project #53  
Knocker

I took the suggestion as removing the end of a hyd. hose connected to a control valve. Aim that end into a container and the actuate the control valve. Count off 5 seconds and close the control valve. Measure the volume pumped.

May not be to the nearest tenth, but the measured amount would not be less than the gpm output. Might point out where the problem lies. And it might not.

Would not "drain the entire pumps capacity", but just measure flow volume in 5 seconds. It is how I took the suggestion, when no flow meter was available and an estimate for trouble shooting was needed.
 
/ 1978 John Deere 850 Project #54  
Knocker

I took the suggestion as removing the end of a hyd. hose connected to a control valve. Aim that end into a container and the actuate the control valve. Count off 5 seconds and close the control valve. Measure the volume pumped.

May not be to the nearest tenth, but the measured amount would not be less than the gpm output. Might point out where the problem lies. And it might not.

Would not "drain the entire pumps capacity", but just measure flow volume in 5 seconds. It is how I took the suggestion, when no flow meter was available and an estimate for trouble shooting was needed.

And what kind of results do you have? How about the portion that may be diverted to the PS or the rock shaft? It is so prone to substantial measuring errors it is a waste of time to assume that you will get any substansive answer from those shenanigans
 
/ 1978 John Deere 850 Project #55  
That is so fraught with logistical issues as to be impossible and useless.
1) How do you drain the entire pumps capacity while the engine is running full RPM. Do you suggest adding on a valve to divert the entirety of the flow? Make an error while you switch and the tubing could be subject to almost unlimited pressure with no safety relief, and you are right there in the middle of it with your fingers, hands and face.
2) How do you measure 5 seconds? Get things a second off and your results are seriously flawed. They are flawed even if only half a second off.

Well,, it was a better answer than "Gee,, I do not know,,,"
The hydraulics of that tractor are so simple, the flow is so low, and ,,, if you try something,,,
it is WAY better than "Gee,, I do not know,,,"
 
/ 1978 John Deere 850 Project
  • Thread Starter
#56  
After the filter change the hydraulics seem stronger. I was able to lift the front of the tractor off the ground with the FEL, which suggests to me that the flow may not be as bad as I thought. My current plan is to remove the cap and clean the suction screen as suggested, drain and replace the fluid, and change the filter again. Hopefully that'll keep me going for another 6 months or so until we get moved and I can take the time to remove the SCV to see if I can repair it.

lift-front.jpg
 
/ 1978 John Deere 850 Project #57  
You may also want to check the hydraulic hose just in front of your remote filter (the fram). It is suction side and tends to collapse, especially when the hydro fluid is cold. I put a brand new one on mine and it failed in a year or so. Next one I put on a added a wire similar to what is in a radiator hose. Also not sure if I saw in this thread were you cleaned the metal filter, which is in the base of the transmission. Your picture on previous page shows where it is located. It is the circular tube with a plate with 2 bolts holding cover on end.
 
/ 1978 John Deere 850 Project
  • Thread Starter
#58  
Since my last post, I've used the tractor a good bit, changed the filter on the hydraulics a couple of times, but found it to be lacking in the warm weather and unusable in the cold.

I took the loader control valve off of my tractor yesterday. It had numerous issues including not returning to center/neutral, leaking from the top of the spools, and letting the stick over-travel (figured that one out). Additionally, the entire system became unusable in the cold. Yesterday I started it up and it took about 15 minutes to raise the bucket. Once warmed, it still couldn't hold the bucket up. I checked the fluid level and found the fluid to be showing signs of water (milky yellow color). At that point, I decided to park it and remove the control valve and change the fluid.

valve.jpg

spool-1.jpg

spool-2.jpg

Diagram.GIF



Once removed, one of the spools pulled out of the valve completely. I'm assuming this isn't normal... So my questions are:

Is it worth trying to rebuild? Am I likely to find that the spools are worn due to water intrusion, and thus not usable? Should I try it myself or take it somewhere? Is that just wasting time and money at this point? Should I just replace it with an aftermarket unit?

If I do replace it with an aftermarket unit, would I expect it to mount up the same or (more likely, IMO), would I be having to customize a mounting solution? When going aftermarket, do you just buy flex hoses to replace the hard lines? Do I have to get them custom made, or can I find pre-fab options at tractor supply or northern tool or something?

Here is the factory mounting:
valve1.jpg

valve2.jpg

valve3.jpg
 
/ 1978 John Deere 850 Project #59  
I would bet there is close to ZERO chance that valve could be replaced with an aftermarket without EXTENSIVE modifications,,,

I would be at Blue Ridge Diesel in Salem VA on Monday morning,,
if they could not rebuild the valve, they could direct you to the right place to do the rebuild,,,

Lynchburg must have a good hydraulics shop?? :thumbsup:
 
/ 1978 John Deere 850 Project #60  
The spools need to fit perfectly in the bores of the valve bodies. It's extremely precision machining & metal on metal tolerances. There are no seals to replace or rebuild, only the metal on metal surfaces keeping the hydraulic fluid from leaking.
 

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