Most welding supply places either have or can get carbons. Still widely available. Make sure to ask specifically for AC carbons if your welder is AC. I would suspect there are a number of sales personnel out there now that may not be aware of the difference.
Question. I have a lot of deck screws that are rusted to the trailer frame, and I have twisted my TORX bit beyond use. Has anyone used a single carbon rod using about 60 amps DC to heat up the screw so the rusty screw will glow red and break the rust barrier. I have seen someone remove a large nut from a rusty farm machinery , by grabbing the nut with the two rods until it glowed cherry red, and when cooled, the nut came right off. I am hoping that in doing this, the screw will back out with a new bit in an 18 v Dewalt impactor. Which way should should the current run, through the rod, to the screw head, or from the metal deck through the screw to the holder?
Here's a source of solid carbon arc rods. Not cheap, but 50 rods is nearly a lifetime supply. I have a twin carbon torch that I bought in 1968 & I haven't used 50 rods. Hollow goughing rods will work also but get consumed a little faster. MRC Carbon Electrode Rods For All Graphic Arts / Printing Lamps / Exposure Lamps
I thank you for your answer. I am glad that someone has done this before and it worked. I didn't want to screw up and weld the screw to the trailer frame. I have broken them off before, and had to get under the trailer and use a vise-grip to unscrew the broken screw. I will be using DC current. Did you make the rod positive or neg?
I need to replace my trailer boards too, and I'm not looking forwards to getting the screws out either!
So are we talking about using the two-rod "torch" or just using one carbon rod in the stinger?
Nice carbon arc torch available as we speak on Ebay:
Craftsman Arc Torch Carbon Arc Cut with your Welder NR - eBay (item 170438931102 end time Feb-04-10 15:00:12 PST)
Good looking torch, slide type, which work well.