Update to JD 755 challenges - 2 obstacles remain

   / Update to JD 755 challenges - 2 obstacles remain #1  

Moukie

Member
Joined
Oct 17, 2018
Messages
30
Tractor
John Deere 755
Good morning, and Happy Holidays to all!

I had posted a couple months ago about a JD 755 CUT i purchased that had many, many issues; the biggest of which were the low oil pressure (10 psi at idle), and dysfunctional 4WD. Well, i have done a lot to the tractor, including:
1) Changed all fluids, filters, etc, using correct filters and fluids.
2) Cleaned, cleaned, and cleaned some more
3) Fabricated new side covers to replace missing ones; though i have not yet painted......low priority.
4) Completely rebuilt the trashed bucket....new hardened 1/2" cutting edge and new pins, clips, paint, etc. Looks great.
5) Rebuilt tilt cylinders to stop gush of fluids. I think the lift cylinders still need rebuilt, as lift will not pick up front of tractor. No eternal leaks - possible internal..
6) Rebuilt PS cylinder to stop bad leak. This involved cutting apart and re-welding.. No big deal, and only cost $17 for seal kit. Much better than $300+ for new JD one.
7) New glow plugs and new controller. Now cranks easily in any temperature. All 3 were non-functional and module was missing. PO told me that Yanmars were notorious for being hard-to-start?? Not this one with working GP!
8) Re-worked 3 point linkages with correct pins, links, etc. Got rid of coat hangers, bolts, and whatever else was used. Looks good now, and will work as designed.
9) Fixed broken tach cable, so now has working tach and hour meter. Nice to have!
10) Fixed broken seat belt and brackets, so now has working seat belt. Important to me, as i like feeling safe. Plus, it looks good when it works right!
11) Freed rusted seat mechanism so i can now reach pedals.
12) Repaired all broken/frayed wires, connections, etc. PO said alternator did not work, and battery was no good. Both work fine for me with new wiring!

Still much more i can do. I sort of like this thing, and really want to get things working right! Two things are plaguing me, and this Holiday Season has given me the time to dig deeper. Here are my issues:

Oil pressure......Light flickers at idle, and mechanical gauge confirms 10 psi at idle. I went to my local (Spartanburg, SC) dealer and was quoted over $300 each for rod bearings. After i picked up my jaw, i decided to not pursue fixing but to sell tractor. Well, you all helped me in another post on the parts/repairs forum - thank you. I was able to buy new OEM rod bearings for about $13 each off Ebay. Bought all 3, and was fully prepared to buy mains too, after measuring wear with Plastigage. But, i went to remove oil pan yesterday and some wise PO has secured pan bolts with red loctite and lots of torque. Yep, heads are rounding off. I was able to get one off and saw the red loctite, so i baled on that project until i thought it out a bit, as i am not too crazy about using a torch under a blocked up tractor under a shed attached to my house. I decided to further investigate the second big obstacle to see how bad it is before i commit to removing engine completely.

Ah yes, #1 led me to second big obstacle.....non-working MFWD. PO fully disclosed that it did not work, but stated it was fixable and he had simply removed shaft so it did not make noise. He had very flat ground, unlike me, so not a real issue for him. Turns out, the right side (as viewed from operator's seat - the one with the PS rod attachment point) steering arm has been broken and welded. I suspect that is a contributing cause of issues, but not sure. Weld actually looks quite good. PO did remove the internal drive shaft that goes from differential to the spindle drive. Upon tearing into it, the only significant part i see missing is the 8" spindle vertical drive shaft. Left side assembly appears to all be there, but right side is a mess. I will post more later, but would certainly be interested in buying an entire assembly if anyone has any thoughts on where i can get one. I am very leery about putting this back together with that steering arm having been broken, so even that part alone is a great find if anyone has one. Looks like i can buy a substitute replacement from JD for about $362, but would prefer OEM if available. Any thoughts on this?
I am off today, so will dig deeper, but wanted to give an update, as it has been a while since i have posted. Been hard to get time to work on it, and we are in the midst of monsoon season in SC...HeHe.

I hope you all have a safe and wonderful New Year's Eve and Day. Thank you in advance for any advice you can offer about the above issue.

David in rainy SC
 
   / Update to JD 755 challenges - 2 obstacles remain #2  
If you have access to a TIG welder, you can apply low amp heat to the center of the bolt head. Do not make a puddle, just a spot. Intebtion is to apply heat to bolt for a few seconds. Let cool down, and attempt to remove. All bolts heated this way will need to be replaced. I replaced most of the mix of main bolts on my JD4300 with grade 10.8 flange head bolts.
 
   / Update to JD 755 challenges - 2 obstacles remain
  • Thread Starter
#4  
Happy New Year to everyone!

I had a fun day yesterday tearing down the MFWD unit. Found out that things may not be as bad as they could. The left side appears intact; though well worn. I will use it as a guide, along with the manual, to rebuild the damaged right side. I bought seals, sleeves, bearings, etc for both sides, so all will be freshened up. My local dealer processed my order and expects to have everything i need Thursday, so maybe i can get this all back together before i forget how it came apart.....HeHe.
The jury is still out on the welded steering arm. I will be watching close as i begin reassembly to see how well parts do or do not align.

I only have a plumbing torch to heat the oil pan bolts, and the flame is wide and not adjustable. I may try to place a socket over the bolts first to keep the heat on the bolt only to see if that will free up the thread locker. Just a few seconds will hopefully do it. I will post back after i give it a try.

Hope you all have a wonderful start to the new year. Any and all suggestions are welcomed and appreciated.

David in SC
 
   / Update to JD 755 challenges - 2 obstacles remain #5  
I think heat is the only solution to loctited bolts.

I am wondering if you could heat a piece of metal red hot and then touch it to the bolt, with hopes the heat will transfer to the bolt?
 
   / Update to JD 755 challenges - 2 obstacles remain #6  
Good excuse to get the torch with the pencil flame tip.. ;)
 
   / Update to JD 755 challenges - 2 obstacles remain #7  
Yes, heat concentrated on the bolt is the best way to get loctite to release its grip.
 
   / Update to JD 755 challenges - 2 obstacles remain
  • Thread Starter
#8  
Today's update: I am anxiously awaiting my shipment of MFWD parts from JD; supposed to be at the dealer tomorrow. Yipee! I now have everything cleaned up, and ready to begin re-assembly to see if things look like they will fit properly. I am a bit scared about the welded steering arm (upper spindle housing), as imperfect alignment here could yield a waste of time and money for me, but we'll see.

I also went back at the oil pan bolts for a while. I first tried my heat gun with a 1/2" drive socket over the end to funnel the heat to the bolt. No luck. I then tried a charcoal grill lighter (long bic); no luck. Lastly, I got out the plumbing torch; again no luck. I could never get the head of the bolt over about 240F. I am sure I could have gotten hotter with the torch on for a longer period, but I start getting a bit nervous with erratic flames around hydraulic lines and such. Bottom line; with an engine block at 50F, I cannot get enough heat from the external sources I have to get the bolt anywhere near the 500F it needs to be to free the red threadlocker. I love the idea of the tig torch, but I don;t have one and this hardly justifies buying one. Plan now is to put fuel tank back on (spent a while today emptying it, fixing siphon tube, and cleaning it out), replace ancient fuel lines, and crank her up to run a while and generate some internal heat. Maybe that will help me generate enough heat to allow me to get bolt hot enough. If this does not work, I have no other plans. Any thoughts?

I will really hate if I succeed in getting the MFWD working, but cannot get the pan bolts out to check/change rod and main bearings. Honestly, I am fearful of what I might find when/if I get the pan off. Reed threadlocker on a pan bolt is not a good practice, with what I know. Might find that or worse inside the pan!

Any and all thoughts are appreciated. Thank you much.

David in SC
 
   / Update to JD 755 challenges - 2 obstacles remain #9  
TIG torch is really the best way for your situation. Any nearby friends have a TIG machine? Perhaps a tool rental place near you? Or maybe uou could try a small tip on an oxy/acetylene torch. Be sure to use a 6pt socket when removing the bolts.
 
   / Update to JD 755 challenges - 2 obstacles remain
  • Thread Starter
#10  
Well, another failed attempt. I put fuel tank back on and filled oil pan so i could run. That brought engine temp to about 150F. I bought a pencil tip nozzle for my propane torch, but that still was not enough to break loose the pan bolts. Looks like i may still have to remove engine to put on a stand where i can really heat up the bolts and focus my efforts better.. Before i do that i have to get the MFWD back together and off my workbench......just not enough space for it all in my workshop. Having the MFWD off really will make it easier to pull engine off though. I really don't want to go that far, but?

Parts at dealer were a day late, so should be in this AM. I will be beating at the door first thing, as time now to go back to my paying job.

Have a nice day to all!
David in SC
 

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