Replacing Sickle Knives

   / Replacing Sickle Knives #1  

scsims

Silver Member
Joined
Jul 2, 2009
Messages
161
Location
Central, KY
Tractor
Mahindra 5525
I'm in process of changing out sickle sections on my sickle mower. I did a search on here and read about the method of using a vise and hammer to shear off the odd rivets.

As hard as I try I still can't visualize how to do it. Does someone have pictures or can explain it like your having 9 year old son doing it.:laughing:
 
   / Replacing Sickle Knives #2  
get you a 4 1/2" grinder and 1st grind the head off of the top and then they just punch out easy. You can use a big hammer and chisel but it really puts a big bang on the rest of the system. You can also buy a special tool on which 1 end presses out old rivet and the other end mushrooms the head to install them. Better have a decent air impact if you have many to do.

Lastly, you can buy special threaded nuts and bolts to install them. Don't just buy any old bolt and try it. The special ones have splines that create a tight situation when tapped in place before putting the locknut on.
 
   / Replacing Sickle Knives #3  
If most of the sections need replacement, consider a whole new assembly if you value your time.
 
   / Replacing Sickle Knives #4  
On combine sickles i've never used a vice and hammer, but i've cut the top of the rivets off with a sharp metal chisel, and punch the old rivet out with an appropriate size punch, then replace the section and push the rivets in from the bottom up, then with a heavy solid piece of iron, such as a piece of railroad iron, or a 10 lb sledge hammer, hold it tight to the bottom of the rivet and peen the rivet down tight.
I've done many of them this way through the years and its quick and painless.
 
   / Replacing Sickle Knives #5  
I've converted to all bolts and nuts but I can tell a 9 year old how to do it for rivets.

My 6" vise is on a stand at elbow height. I have a couple of outboard stands like you would make from old floor lamps to support the end of the knife bar as it moves along the vise.

Take the cutter bar with tips down and put it in the vise so that the knife bar rides on top of the vise jaws and a portion of the section is down within the jaws. You want no angle on the bar, let it rest squarely on the vise jaws. That means horizontal. Tighten the vise just a tiny bit. This will keep the knives from flying away when they separate. The bar should easily rock in the vise. That's why you may need a helper or a support stand.

From the left side view, you have a jaw on the right, the bottom edge of the cutter bar riding on the top of the jaw, a sickle section running down through the vise, and the back (opposite) jaw. The vise is tightened ever so slightly.

The sickle sections on cutter bars usually line up so that about 1/8 to 3/8 inch of section is overlapped. This amount is affected by wear and how good your hold down clips are. This means that if you can give the top edge of the section a large wack with a heavy square face hammer, it will easily shear a rivet because its hard steel. The bar is supported by the vise jaw, and not receiving any hammer force (its 1/8 to 3/8" below the section) so its not going anywhere.

As you get used to the process, you will find that a good square hit on the section can shear both rivets. The section will drop through the vise and the bar will still be supported by the vise jaw. Having a vise as wide as several sections will keep the cutter bar in place on top of the jaws as you knock one down at a time.

When you get the hang of it, loosen the vise so that it can slide along the vise jaws. That will let you pound off each and every section with smooth and continuous strokes. You are not swatting mosquitoes here, pretend you are driving 20 penny nails into oak and want it done with 5 blows (just use one though).

This works for just one sickle section or all of them. Make sure you wear safety glasses because rivet parts will be flying. That goes for helpers, too.

You might need to drive out short pieces of rivet from the bar with a center punch because the shearing action will occur only at the bar to sickle interface. The bottom end of the rivet will most likely remain in the bar. That depends on who put them in and cold or hot.

Fun, but not easily done in the field if you break a knife. That's why I switched to bolts and nuts. You can imagine doing this with 2 pieces of angle iron and some C clamps, but the heavy mass of the vise ensures that the soft rivet takes all the strain and shears through.
 
   / Replacing Sickle Knives
  • Thread Starter
#6  
I think I have it now. Thanks for taking the time to explain. I'll give it a try in the morning.

Thanks again.
 
   / Replacing Sickle Knives #7  
I think I would grind the head off and then punch the rivet out with a pin punch.
 
   / Replacing Sickle Knives #8  
many of the sickle bar rivets I have seen are flush or are concaved below the surface like plow bolts on one side and the heads fit into recesses.
Searching e-bay you can find "bolt kits" that eliminate the rivets, kits come for different length bars.
 

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