Recycled asphalt for a driveway and small parking area

   / Recycled asphalt for a driveway and small parking area #1  

Kenneth in Texas

Gold Member
Joined
Dec 16, 2008
Messages
470
Location
Pretty good ways from DFW, Texas
Tractor
Kubota L2800 4wd, FEL
Had originally thought of using calichi rock but after more research recycled asphalt looks to be best, least from a reading point of view, anyone used this stuff in real world conditions? Driveway will be 10'x100' then a 30'x30' parking area. I will spread it using my tractor and compact it best i can back dragging the FEL. Anyone know anything about this material?
 
   / Recycled asphalt for a driveway and small parking area #2  
I believe you're referring to what's commonly called millings. Great stuff, economical, packs down tight and firm, really does the job well at what is usually a pretty good price.
 
   / Recycled asphalt for a driveway and small parking area #3  
I have heard that it packs well in summer and if your area is steep it can wash before it sets if put down in winter, Ed
 
   / Recycled asphalt for a driveway and small parking area #4  
I redid my entire driveway with recycled asphalt and am glad I did, make sure it's warm when you put it down and well compacted and it will set like cement in a few weeks, when you drive on it it's nice and smooth. Like I said the hotter it is the better cause the heat will re melt the tar making it bond together giving you a solid surface. Another tip is to use asphalt sealer once it's all compacted and set and it will give it a nice finished look (I haven't done that yet but plan on doing that next summer)

Biggest thing to watch for is getting big chunks in your pile cause they can be a real bear to try and break apart (my 6125's loader bucket edge couldn't even chip a chunk off of one with the weight of the tractor put completely on it)
 
   / Recycled asphalt for a driveway and small parking area #5  
I did that some 20 years ago B4 we could get actual millings and used broken up chunks.
Compaction was done with the last truckload and driving back and forth with overlapping tracks.
Other than the odd spot* that effort has stood up extremely well.

Today even our city used recycled to dress our hills and they never washes out even in worst downpours.
The optimum time to spread is early summer so that the hot sun can bake it tight.
City also compacts with a vibrator roller.

*these spots were thin to start with.
 
   / Recycled asphalt for a driveway and small parking area #6  
Had originally thought of using calichi rock but after more research recycled asphalt looks to be best, least from a reading point of view, anyone used this stuff in real world conditions? Driveway will be 10'x100' then a 30'x30' parking area. I will spread it using my tractor and compact it best i can back dragging the FEL. Anyone know anything about this material?

They are a good product, but their not magic. They will never be 'pavement' and 4 or 6" of RAP/millings won't bridge swampy ground. They do hold up to erosion better than limerock, and they do form a more cohesive mass than 'gravel' or #57 stone. Expect to pay between $5-20/ton. Straight off the road runs between $200-400 per 20 ton load, delivered within reasonable distance, from an active milling job. Crushed, expect $20/ton plus trucking from the asphalt plant.

There are basically two types; straight of the road and/or the milling pile at the plant; and crushed. The crushed millings will have no large flacks, and is basically dust up to maybe 3/4". They pack very well, but they are much more expensive. Regular, uncrushed, millings work fine. You'll always have some loose pieces on the top, you'll get some RPMs and large flacks. They aren't a problem, but you need to expect them.

Edit: if you have a pretty firm subgrade, and we are talking about car and pick up traffic, I'd feel OK with 4" of RAP/millings. If you have heavier traffic, I'd bump that too 6". With an base material, it should be placed on compacted subgrade, free from plastic or organic materials. Once you place it, grade and compact.

Honestly, for my personal parking area, I had a well compacted, well draining area, dumped 4" of millings, spread with a box blade, and just let car traffic compact it. It looks and holds up fine.

Where people go wrong with millings is expecting them to either put 2" down on grass and 'boom' smooth asphalt. That's not reality,
 
   / Recycled asphalt for a driveway and small parking area #7  
I believe you're referring to what's commonly called millings. Great stuff, economical, packs down tight and firm, really does the job well at what is usually a pretty good price.

agreed.

And usually you can get a company that does asphalt to deliver it.. if so.. ask them about getting it primed or tack coated and sanded. that really bonds it together as well. ALMOST as good as slag or chipseal.
 
   / Recycled asphalt for a driveway and small parking area
  • Thread Starter
#8  
need it to cover 800 sq ft, any idea how many yard we talking about to do that to at least 3-4 inces deep?
 
   / Recycled asphalt for a driveway and small parking area #9  
need it to cover 800 sq ft, any idea how many yard we talking about to do that to at least 3-4 inces deep?

800 square feet is approx 90 square yards. 4" thick is around 400 lbs per square yard, so 18 tons. They typically are sold by weight or full load, not cubic measure. A typical mini-wheeler dump truck should net 20.5-21.5 tons. If you get 21 tons, that's going to work out to somewhere around 4.5" thickness.

Edit: those are compacted thickness; not loose, so loose is probably just over 5.5" and compacted 4.75" or so
 
   / Recycled asphalt for a driveway and small parking area #10  
4" DEEP would be about 10 cubic yards. If I do the math in your original post, I came up with 1900 sq ft total though, which would be 24 cubic yards.
 

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