Need help removing PTO shaft on Dong Feng Bulldog 254

   / Need help removing PTO shaft on Dong Feng Bulldog 254 #1  

benjschil

New member
Joined
Oct 20, 2013
Messages
6
Location
Fredonia, NY
Tractor
Dong Feng 254
________________________________________
Hello all,
I have a 2005 Dong Feng Bulldog 254 that my father removed the 4 bolts that retain the sheet-steel PTO shaft guard onto the rear cast-iron housing at the rear of the tractor. He states that he was having difficulty getting the finish mower drive shaft disconnected, and was trying to get a better view of how to release the quick-connect yoke (this was at the end of mowing season)?anyway after doing so, he hooked up the rear mount snowblower, and I used it, unaware that the bolts that retain the shield and most importantly, the PTO stub output shaft retainer plate. About 5 minutes into snowblowing, the rear section of the PTO slid out of the tractor, leaking trans-hydraulic fluid everywhere etc., a gear and some shims fell off and down into rear housing of the tractor, making it impoosibe to just slide it all back together and reinstall the bolts. I am trying to disassemble and ultimately reassemble the PTO. I have removed the bolts that secure the large PTO assembly housing, and anything else that I can see might be preventing me from removing the entire assembly. I was also foolish enough to remove the countershaft that is directly above the PTO output shaft (thus resulting in a pile of loose needle-roller bearings. I have the seat, transmission cover and upper 3point hitch assembly arm housing removed, in an effort to gain sight and access to the inner shaft. I am able to slide the main rear PTO housing backwards about half an inch, and then it stops solidly. I cannot see what is preventing me from removing that housing with the shaft and bearings, so that I can ultimately reassemble all pieces correctly. Do I need to split the tractor at the clutch housing, or is there something simple that I am just not seeing?
I hope the schematic that I attached below helps explain what I'm dealing with. It all started when the bolts that retain shield #49 were removed, therefore leading to the "sliding out" of #35, #36, and #47 as a complete unit. When 35. 36, & 47 slid out, gear #28 fell down in the housing. I tried to remove #31,"rear axle cover", and found it to be bolted from the inside to #6 "PTO gear housing", thus I could slide the assembly rearwards about half an inch, and that's it, no further. I do have the PTO engagement lever disconnected , and anything else that seemed to be "in the way". I removed #11 "middle shaft", and discovered many loose needle/roller bearings (that will be fun to reassemble when the time comes). I am tending to believe that the entire assembly entire assembly #6 bolted to #31(as one solid housing), with all other gears , bearings and the front part of the PTO drive shaft are supposed to be removed/assembled/installed as a unit. Can anyone see what I am missing? Is it as simple as a circlip or snapring? I can't see how shaft #41 attaches to what drives it in the main transmission. I'm baffled please someone help? Thanks.






Ben
df pto2.jpgdf pto2.jpg
 

Attachments

  • bulldog pto schematic.pdf
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   / Need help removing PTO shaft on Dong Feng Bulldog 254 #2  
Guess the Chinese forum couldn't help. That set-up seems different than anything I've worked on which is Fords and NH only. Most PTO shafts come out with the housing. Maybe that gear that fell down in there is wedged and preventing you from pulling it out? Sorry I can't be of more help.
 
   / Need help removing PTO shaft on Dong Feng Bulldog 254
  • Thread Starter
#3  
Thanks, but the gear is loose/free: I was almost able to hold it up with long pliers and reassemble the whole mess without having to get into the disaster I'm in now. Thanks again.
 

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