Need grapple hydraulic help

   / Need grapple hydraulic help #1  

fixitman123

Bronze Member
Joined
Apr 10, 2012
Messages
80
Location
SE NC
Tractor
John Deere 1010 LS XR4040
I have a single lid grapple attached to my tractor. I used the rear hydraulic hookup to operate the grapple lid. Worked fine first couple days of use. When I was about through working the other day when I noticed that the lid was closing slowly. I switched hoses on the rear hookup and it still does the same just the controls are reversed. This tells me it's not the tractor. I removed hoses from the cylinder and worked it in and out to check for an obstruction and it seemed to work ok. Took front hoses apart and blew them and the connections out with compressed air and everything was clear. Put everything back together and still does same thing. Lid will close slowly but you can lift it open by hand (no hydraulic pressure holding it closed.). Is this a problem with the cylinder? If so how do you disassemble and repair? Thanks for any help.
 
   / Need grapple hydraulic help #2  
My first guess would be air in the lines. If that's the case, it should work it's way out after a few cycles of the cylinder.

Also, check the hydraulic fluid level in your tractor. It's possible that filling the lines and the cylinder dropped your level in the tractor far enough to be an issue.
 
   / Need grapple hydraulic help #3  
Is The control valve in the neutral/closed/center position when you are able to lift the grapple manually? Do you have anything else to hook the hydraulic lines to-log splitter or anything else to test the tractor hydraulics? With the grapple open and at 90° to the ground and the tractor off does the grapple drift down- drifting down would indicate a valve problem.
Start with the basics listed above and then move through these questions.
 
   / Need grapple hydraulic help
  • Thread Starter
#4  
My first guess would be air in the lines. If that's the case, it should work it's way out after a few cycles of the cylinder.

Also, check the hydraulic fluid level in your tractor. It's possible that filling the lines and the cylinder dropped your level in the tractor far enough to be an issue.

It worked fine for most of a day then started acting up. Fluid level is ok.
 
   / Need grapple hydraulic help
  • Thread Starter
#5  
Is The control valve in the neutral/closed/center position when you are able to lift the grapple manually? Do you have anything else to hook the hydraulic lines to-log splitter or anything else to test the tractor hydraulics? With the grapple open and at 90° to the ground and the tractor off does the grapple drift down- drifting down would indicate a valve problem.
Start with the basics listed above and then move through these questions.

Yes the lever is in the center position. When grapple is open and lever is centered I can't close it by hand. I'll have to see if it drifts down tomorrow.
I don't have anything with a cylinder I can test with.
 
   / Need grapple hydraulic help #6  
Sounds like the seals are blown in the cylinder, or the piston came off the rod. You'll have to post pics of the cylinder before we can advise how to disassemble and fix it.

Where you pushing with the lid maybe? That can put incredible stress on the cylinder and lines.
 
   / Need grapple hydraulic help
  • Thread Starter
#7  
Sounds like the seals are blown in the cylinder, or the piston came off the rod. You'll have to post pics of the cylinder before we can advise how to disassemble and fix it.

Where you pushing with the lid maybe? That can put incredible stress on the cylinder and lines.

No I wasn't pushing with the lid. The grapple had only been used for a couple days when it started acting up. I'll post pics of the cylinder tomorrow. Thanks
 
   / Need grapple hydraulic help #8  
Is it new? If so contact the maker.
 
   / Need grapple hydraulic help #9  
Open the Grapple. Then unplug the hoses. See if it drifts closed.
This will separate the cylinder from the tractor valves and will give you a better idea where the problem might be.

Another test, if the couplers are the same, would be to unplug the FEL Curl function hoses and plug your Grapple into that circuit. Test operation. This again would indicate cylinder problem or valve problem.
 
   / Need grapple hydraulic help #10  
Sounds like the seals are blown in the cylinder, or the piston came off the rod. You'll have to post pics of the cylinder before we can advise how to disassemble and fix it.

Where you pushing with the lid maybe? That can put incredible stress on the cylinder and lines.

Ditto regarding seals

Good idea to see if FEL and Grapple quick connects are the same- that would make for an easy test

BTW isolating the cylinder from the valve won't tell if the cylinder is bad. Because of the rod, even if the piston had no seals, you can't add "rod" to a full cylinder- their is no room. Read up and learned this one a few weeks ago.

Lifting the grapple to 90° and seeing if it drifted down quickly could indicate a bad valve.

Testing the cylinder involves installing valves and pressure gauges on either side of the piston and reading the pressure difference over time.
 
 

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