Kioto DK45 shuttle shift stuck in reverse

/ Kioto DK45 shuttle shift stuck in reverse #1  

Happyjack1

New member
Joined
Sep 1, 2013
Messages
2
Location
Floyd, va
Tractor
Kioti DK45
I have a DK45 and while mowing I shifted into reverse and now it is stuck. Has anyone had this problem and can shed so light on what it will take to fix it. Also where can I purchase a service manual for this tractor?
 
/ Kioto DK45 shuttle shift stuck in reverse #2  
What year and how many hours? My 2006 DK45 developed shift fork issues while still under warranty. I've also seen other postings with similar problems. In my case, it was an matter of popping out of reverse, so I don't know if this could be the same (shift fork) root issue. Although this is a small, relatively inexpensive part, the repair has a whopping labor charge, so I hope it is something simpler in your case. Maybe somebody else on TBN will check in with a more definitive (and cheaper!) answer for you.
Meanwhile, don't back into any corners while you are mowing in reverse.
 
/ Kioto DK45 shuttle shift stuck in reverse
  • Thread Starter
#3  
Thanks

I have 800 hrs on my 2001 model.

I just took the top plate off the shuttle shift area and found that the shifting fork looks ok. What I did find is there are three little pieces that engage the synchronizers and one was missing and the other had propped up and was keeping the shuttle from moving back and forth.

Looks like I will be pulling the tractor apart to replace the synchronizers and while I am there I will probably replace the clutch also.

Any tips from anyone?
 
/ Kioto DK45 shuttle shift stuck in reverse #4  
One of the kind members here lead me to tradebit.com for a manual. They send you the file after you pay $7.50 with PayPal. It was quick, easy and I now have the manual although it's a bit flawed in it's information.
 

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