GX335 engine slows to stall speed several times during a 3 hour mowing

   / GX335 engine slows to stall speed several times during a 3 hour mowing #1  

rlhatejd

New member
Joined
Jun 7, 2011
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20
Tractor
GX335
Need help with periodic engine slowdown fault on my GX335. After mowing for 1 hr. + each of last few weeks with PowerFlow attached, engine suddenly slowed & nearly stalled. Dis-engaged PTO by which time engine returned to full throttle speed. Mowed for another ス+ hr. & engine again slowed to stall speed. Left PTO engaged & after running at near stall speed for 5-10 seconds engine returned to full throttle speed. A 3rd generation JD dealer service mgr. feels it痴 a fuel sys. problem. He suggested several causes including blocked fuel cap, & partially blocked carb. vent tube. I checked that fuel flows well from pump outlet (orig. pump). I致e now installed a new fuel cap, all new fuel hoses from tank to carb.; new filter; installed new carb. clear plastic vent tube. Had installed new plugs in Oct. ?0; re-checked condition & gap. Have a new fuel pump I can install. Anyone had this happen? What am I missing guys?
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #2  
Apparently just missing the real problem. Nothing to offer with the descriptive explanation so far.
Drop it off at the dealer to let the mechanics check it out, or keep zeroing in on the conditions that seem to cause it to fail, and those conditions where it does not fail.
Like, does it do this with just the powerflow attached, or not?
Sounds like a fuel problem to me too, but that will have to be checked out by some tests (or throw in the fuel pump and see if that helps).
Good luck.
Hating the JD prolly doesn't help coming up with a solution. ;)
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #3  
could there be a bearing either on the deck or the grass collector seizing causing the engine to pull down and then return to speed later.
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #4  
Was your mower stored over the winter in an area that spiders could access? I have have several starting and running problems due to a tiny spider web blocking a fuel line, carburetor port or air intake.

Most engines require air, fuel, lubrication and spark to operate properly. If any of those are missing or not at the correct mix, problems ensue.

With the fuel system being re-built, that should have eliminated any fuel related problem. Have you check the air intake and air filter "duct work"?
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing
  • Thread Starter
#5  
TonyMcD痴 ref. to a JD air filter revision is a possibility. My JD service manager suggested I make sure I have the correct filter; I知 checking on this possibility on Mon. But, I have no black smoke problem as JD says associated with filter rev. The only part of air sys. I haven't checked is the breather hose. That, a new fuel pump & vac. hose for the pump are next.

For the guys who think I hate JD, not true. My username of rlhatejd is simply my name & initials + jd for John Deere; make sense guys?
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #6  
I've had several lawn tractors that would do that when the fuel fill cap vent was plugged up... looks like you've covered the normal issues... hope you get it figured out... have you loosened the new cap when it happens? what the heck, it might not be venting properly.
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing
  • Thread Starter
#7  
Regarding my GX335 engine problem, has anyone watched the flow of fuel through their see-through filters? I don't understand why only the lower 1/4 of the filter has fuel flowing when filter is level. And this is after installing all new fuel hoses & new fuel cap. If I am getting vapor lock occasionally, how do I solve that? Meanwhile, will try the suggestions offered so far, including loosening the new fuel cap. Many thanks from PA.
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #8  
Start looking at the inside
of tank for any restrictions at the outlet. Then just follow the fuel system step by step.

With only 1/4 full showing on the filter I'd suggest there some type of blockage between the tank and filter.:)

Now don't go away mad if the suggestion is in error.:D
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #9  
Start looking at the inside
of tank for any restrictions at the outlet. Then just follow the fuel system step by step.
With only 1/4 full showing on the filter I'd suggest there some type of blockage between the tank and filter.:)

I agree. Pull the line from the upstream side of the filter, see how fast it flows out and blow backwards in the the line to see if that makes it flow out faster. Could be some crud in the tank outlet.

Aaron Z
 
   / GX335 engine slows to stall speed several times during a 3 hour mowing #10  
Hi,

Since you are already trying the fuel cap trick, I'll give you some other ideas/things to check.

1) Altitude: If you live anywhere that's not close to sea level, your jetting could use some adjusting. When the engine pulls down, see if choking it slightly causes it to get back on govenor quicker, if it does, your lean which would cause the engine to run hotter than intended.

2) The fuel filter being 1/4 full is not an issue, don't worry about it.

3) When the engine is pulled down is the exhaust black while it tries to recover? What color are the sparkplugs? Is the engine hard to start back up after it stalls or is it harder to start when it's stone cold?

4) Is the engine bolted down tight? A lose engine vibrates more and can cause the fuel in the float bowl to foam, when that happens the carb cannot meter the ratio properly and the mixure will go very lean. Check the bolts

5) How many hours on the engine since you last pulled the covers off and cleaned out the chaffe? Most air cooled engine makers say at least once a mowing season, more in dusty conditions. If this is a Kawasaki or BS Vangard V-twin, pay close attention to the area between the cylinders, they collect a lot of debris there.

6) Take the hood off. Nothing like letting the engine have free and open access to the air. Some older lawn tractors did not have enough air flow with the hood on, simply taking it off solved the issues.

7)How old is the fuel? If your using winter blend fuel in hot temps, with a hot engine, you could be boiling off in the floatboal and causing the same condition as frothing/foaming fuel noted above. Get some fresh fuel and see. Also, fuel stabilizer does effect how the fuel performs at high temps, if your fuel is heavly dosed with it, that may be part of the issue.

Honestly, anyone with gasoline powered equipment should be using VP racing fuels small engine fuel(SEF), it contains no on the road EPA additives and does make a difference in the performance of these small engines. Small Engine Fuel (SEF?) From VP Racing Fuels

Since this only happens when the engine has been running for some time, then happens with greater frequency the longer it is run, I would look to cooling and venting being a large part of this issue.

Of course it's been 30 years since I ran a small engine repair shop but these are the steps I would take if you came in and told me everything you have already tried.

Tom

Afterthought: Is the powerflow new to the picture with this mower? If it is an additional load, and the engine isn't at 100% either from hours/wear or improper setup, the additional load may be more than it's able to output and it's not able to catchup to the load. Mowers should be run at about 75-80% of capacity, the small gasoline engines don't have the torque to catch up like a Diesel does.
 
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