Drilling and tapping a grade 5 bolt

   / Drilling and tapping a grade 5 bolt #1  

crazyal

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Dec 12, 2003
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7,678
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Northern Vermont
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Kubota, Case, Deere
I have a project that requires a 3/4-16 bolt. I need to drill and tap a hole in the center of the head for a 5/16 bolt to go into. I only need one. I can't find anyone who has a grade 2 in stock. Most said they couldn't get one and one said he might but if so I would have to buy the whole box (understandable). But a grade 5 version of the bolt I can get. I have drilled G5 without problems but I've never tried to tap threads into one.
 
   / Drilling and tapping a grade 5 bolt #2  
It should be fine, just go slow and back out the tap to clear the flutes often, and use good cutting oil. I'd drill the F hole in the lathe so it was dead center and straight, but would tap it by hand.
 
   / Drilling and tapping a grade 5 bolt #3  
Use a good tap and cutting oil and you'll be fine.
 
   / Drilling and tapping a grade 5 bolt #4  
I'm not sure what hardness a grade 5 bolt is but I wouldn't hesitate to drill and tap it. But I would do it in a lathe so I had better control of the feed and such. Use plenty of lube on the drill and tap, tap magic comes to mind. Unless you are needing a really tight fit on the 5/16" bolt, drill the hole a few thousandths over size before tapping which will help take some of the pressure off the tap.

A 5/16"-18 thread recommended drill hole is an F drill, .257 dia. The next size drill is a G drill, .261 dia. which is what I would start out with.

A 5/16"-24 thread recommended drill hole is an I drill, .272 dia. The next size drill is a J drill, .277 dia which is what I would start out with.

After you drill the hole, make sure to chamfer the hole to help the tap start straight. Use the lathe to get the tap in a few threads then tap by hand to get the depth of thread you want. I assume it is a blind hole so remove the tap every few threads and clean out the shavings so you don't bottom out the tap and break it.

Lube, Lube, Lube.
 
   / Drilling and tapping a grade 5 bolt #5  
I did just that with a 1/2" g5 bolt and a 1/4" bolt into it. I didn't allow enough room to get an full thread bolt in where it had to go, by cutting the thread off and drilling and tapping the end I was able to get it into place and used the 1/4" bolt to hold it. Did it with a drill press and hand tap so it's not hard to do ......Mike
 
   / Drilling and tapping a grade 5 bolt
  • Thread Starter
#6  
I didn't think it would be and the worst case would be to break off the tap and throwing it away but thought I would ask. I can drill the hole using my wood lathe but not to tap it. That I can do on my drill press. The lathe will center the hole perfectly.
 
   / Drilling and tapping a grade 5 bolt #7  
If you know how to use a tap and drill it shouldn’t be a problem. A drill press would be better, lathe better yet but by no means a necessity.
 
   / Drilling and tapping a grade 5 bolt #8  
IMHO there should be no problems, a 3/4" Bolt is meaty.

Use a drill press to drill the hole, make sure you keep the bolt straight.
How I would do secure the bolt for both drilling and tapping, is use two Nuts on the bolt and secure it in a Drill Press Vice.

Once the hole is drilled, tap the bolt slowly, by hand, in one turn out one half turn, in one turn or two, out a half turn and so on and so on !

Use a good quality cutting/tapping oil, it will make all the difference in the world. Dependent on how deep you are going, they even have oil for deep tapping... what is the difference, I do not know !

The grade 5 bolts are harder than grade two and not as hard as grade 8, but very workable, shouldn't cause you a lot of grief, just take your time !

I have drilled a three inch, grade five bolt, almost all the way through, cross drill it, and tapped the head end for a grease fitting, I used it for greasing inside of a Spring bushing. I've also drilled all the way through a one quarter inch bolt, two inch long to make a small sand blaster gun..., so it can be done. I use a high speed drills and turn up the Drill Press Speed, and drill SLOWLY.

Keep the drill sharp and lubricated. Less walking with a sharp drill.

That my two cents... good luck on the project.

Ltr
 
   / Drilling and tapping a grade 5 bolt #9  
Grade 5 is just a normal every day grade of bolt. The hardness dosnt really come into play here. Gr5 being normal is why you had to buy a whole box of gr2, no one wants them.
 
   / Drilling and tapping a grade 5 bolt #10  
I have a project that requires a 3/4-16 bolt. I need to drill and tap a hole in the center of the head for a 5/16 bolt to go into. I only need one. I can't find anyone who has a grade 2 in stock. Most said they couldn't get one and one said he might but if so I would have to buy the whole box (understandable). But a grade 5 version of the bolt I can get. I have drilled G5 without problems but I've never tried to tap threads into one.

Grade 5 bolts drill and tap fine.
 

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