Convert Toyota pickup to dually?

   / Convert Toyota pickup to dually? #1  

IHDiesel73L

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May 13, 2010
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I have a 1991 Toyota pickup that I am building up as an off road firewood hauler. Basically a truck that can be taken down tight, and sometimes very rough trails, pickup a heavy load, and get back out again. This is the truck as it is now:

IMG_1633.jpg


Mild lift, 32" D-rated mud terrains, 5 speed/4WD/22RE 4 cylinder, stock 4.10 gearing. I've already upgraded the front brakes to larger T-100 discs and calipers in order to help stop it when fully loaded. The first order of business will be to spool the rearend and swap out the 4.10s for 5.71s front and rear which will allow me to get heavy loads going with ease with the 22RE. The truck will see very little if any highway driving so the super low gears will not be an issue there. I am also converting the rear axle from a semi floater with drum brakes to a full floater (via a kit from Front Range Off Road) with disc brakes in order to up the carrying capacity of the rear axle, and to have more stopping power. Also in the works is a flatbed with removable stake sides-since I'm going with a flatbed anyway, I thought it would be a neat idea to make it a dually as well. Of course, it's a 6 lug 5.5" bolt circle rearend and there are no dually wheels available for it, but in searching on the internet, I found this picture of an adapter:

Duallyadapter.jpg


As far as I can tell it was made by a company (this was a full size Jeep pickup BTW) out in Minnesota that has long gone out of business. However, I would imagine that any good machine shop could fab something up-for a price of course :D Anyway, just wondering if anyone else has tried something similar and if so how they did it?
 
   / Convert Toyota pickup to dually? #2  
   / Convert Toyota pickup to dually?
  • Thread Starter
#3  
   / Convert Toyota pickup to dually? #4  
get a dully rear end with the proper gears if your going to swap it out, and use dully wheels for that axle,

measure for clearances of the dully tires, turned in, and make sure nothing is going to rub,

(I really doubt if you really need duel tires) a standard 3/4 ton pickup axle may work, (the brakes are not as wide as with a one axle) but I have never tried to bolt up a duel wheel on a 3/4 ton axle,

depending on the axle one can many times find like new take offs on Ebay for rims, (the coined rims like the old ford and dodge are hard to find in 16" most are 16.5" and I suggest you stay away from them),

you would have to match the front tires or use the size difference to match the ratio difference if there is any, as I was under the impression the ford and Chevy was 4.11 not 4.10 do not know if that would make a problem or not.

( I have not measured but I was under the impression that the one ton axles dully were wider than the one for single tires) but your pickup is narrow)

on my larger trucks with dully rear wheels the front wheel is in line with the inside rear duel, but on the one tons the front wheel is splits the tracks of the real wheels, or is in the middle of the rear tires,
(I sure both the one tones are like that), and the one 1/2 ton ford, and the GMC 2 1/2 tone line up,
 
   / Convert Toyota pickup to dually? #5  
The problem with those is that they have a weird (6x7.25") bolt circle that severely limits your wheel choices to OE 14" Toyota wheels.

I thought those nuts looked kind of small or wide spread.

Bruce
 
   / Convert Toyota pickup to dually? #6  
Hi
could you drill another set of wheels to the toyota stud patten, of course l dont know what is common over there with wheels but here the good old ford transit is fitted with dual wheels and very cheap, pcd is 6 on 170mm and you need 6 on 140mm, would be pretty easy to rig up a jig to drill them

should manage to get another 6 holes inbetween those already there
is this how your duallys look ?

mhH4FbfrdCYSrSZanscB4cA.jpg
 
   / Convert Toyota pickup to dually? #7  
if you are going to be mucking around in the woods why do you want a dually it will reduce your traction PSI and make getting stuck easier. Try upgrading your tires and adding air bags fwiw
 
   / Convert Toyota pickup to dually? #8  
As was mentioned, duallies will reduce your traction PSI, but should help with floatation. On hard surfaces they should increase your braking ability versus soft surfaces where you'll want 'bite'.

Something else to consider is to simply find a boneyard rearend of any brand that has the spring load plus the dual wheels you're looking for. I put a 9 inch Ford rearend underneath my 39 Chevy and the Chevy doesn't even know the difference, if you know what I mean.

If this is an off-road only who cares if the wheels on the front don't match the rears. :)

Also consider a brake master cylinder upgrade (boneyard, maybe) to match the heavier demands (if any) of the swap. You'll need reservoir capacity to match the set up.

Sounds like a fun project...
 
   / Convert Toyota pickup to dually? #9  
I am with bcp they also made 1 ton pickups back then besides the mini motor home chassis cabs so there could be junk yard parts available. I imagine a spacer like what you found could be easily built also and just use stock wheels since its non hiway it wouldn't have to be safe.
 
   / Convert Toyota pickup to dually? #10  
Those adapters are dangerous on hard surface roads at highway speeds. They aren't concentric, and not easily made so that they will be concentric when bolted down. Vibration and abnormal tire wear is usually the result. Isuzu or Toyota should have a bolt on true dually axle that will work.
 

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