Close enough!

   / Close enough! #1  

Shield Arc

Super Member
Joined
Jan 24, 2009
Messages
6,114
Location
Port Orchard, WA.
Tractor
John Deere, 4200
Everyone likes projects, right?:laughing:
This is the Pioneer Square Station of the Seattle Metro bus tunnel. This station is just over two city blocks long. I forget how deep we had to go:confused:. It has 36-inch soldier pile beams drilled and placed every 8-feet on all 4-side of the station. The pavement on 3rd avenue was dug up and removed. We welded 36-inch beams to the soldier pile for a whaler system around the station, then placed the first row of beams in the hole, we used 100-ton jacks to put pressure against the soldier pile so they would not bow in as the dirt was removed. Once the first row of beams were in place. We used 12" x 12" timber mats with expanded metal stapled to them for the cars to drive on. This is called "cut and cover". We put 5-layers of these 14" x 311# wide flange beams. Every day the beams were trucked in from a lay down yard. Crane setting on 3rd avenue would lower them down through a hole in the timber mats. A track loader would grab the beam and drag it to the next location. An excavator would set the beam in place. We had to cut them to length, and weld a plate on the end, and jacking lugs for the 100-ton jacks. Once we had the proper pressure on the jacks, we hard shimmed the beams against the whaler, and welded it. We installed over a million tons of iron in this station.:cool:

This was a fun project, except for all the mud:mad:. The rain water would run down into the station. We would go for months never seeing the tracks on the loader or excavator:shocked:. We tried our best to only walk on the beams, good plan, but didn't always work.:laughing:
 

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   / Close enough! #2  
You lost me at soldier pile...and then really lost me at whaler system. :p Can you explain these terms?
 
   / Close enough! #3  
Everyone likes projects, right?:laughing:

But this isn't really YOUR project!! :thumbdown: It wasn't your idea. You didn't plan it. You didn't design it. You didn't buy or scrounge the materials. You aren't placing the materials on the site. You aren't doing the painting on the steel once the welding's done. All you're doing is the welding. And once the project is done, all the welds will be covered so no one will ever see them. So... big deal! :eek: :confused2:

:laughing: :laughing: :laughing: :laughing: :laughing: :laughing: :laughing: :laughing: :laughing:


I'm sure that you know I'm just yankin' yer chain! Pretty cool stuff!! :thumbsup::thumbsup:


I'm always in awe of you guys that do these sorts of projects. My sis and BIL live in the Bay Area. He is an "industrial coater" (paints bridges, water towers, etc.). I went on a job with him MANY years ago when I was about 19. It was painting the inside of the fuel holding tanks in a Navy fuel tanker supply ship that was in dry dock in San Francisco. I only worked with him for 3 or 4 days (I was actually on "vacation" out there at the time :laughing:) and it durn near killed me. He's pushing 60 now and still does that kind of work. He's an amazing guy! As are a lot of the guys that do that kind of stuff. My hat's off to you! :thumbsup:
 
   / Close enough! #4  
How many amps did it take to weld those I- beams?
 
   / Close enough!
  • Thread Starter
#5  
You lost me at soldier pile...and then really lost me at whaler system. :p Can you explain these terms?
Mark a soldier pile are placed real close together, then one side is exposed. Generally they are not used for bearing. For about 5-years I worked in a tieback crew drilling and driving soldier pile, and drilling into the excavated wall. Either used strands, or dywidag bars for the anchoring system.
A whaler system is just a horizontal beam.


I'm always in awe of you guys that do these sorts of projects. My sis and BIL live in the Bay Area. He is an "industrial coater" (paints bridges, water towers, etc.). I went on a job with him MANY years ago when I was about 19. It was painting the inside of the fuel holding tanks in a Navy fuel tanker supply ship that was in dry dock in San Francisco. I only worked with him for 3 or 4 days (I was actually on "vacation" out there at the time :laughing:) and it durn near killed me. He's pushing 60 now and still does that kind of work. He's an amazing guy! As are a lot of the guys that do that kind of stuff. My hat's off to you! :thumbsup:
I've seen on TV where guys were painting the Golden Gate Bridge. Heights don't bother me, but I can't stand to paint.:thumbdown:



How many amps did it take to weld those I- beams?
Generally in my line of work we ran wire feeder, just about always in the 300 to 400-amp range.
 
   / Close enough! #6  
SA, Love the the story & pics, I am in the concrete construction business, really enjoy seeing this stuff!!!:)
 
   / Close enough! #7  
That's a cushy job! The engineers have everything designed so ironworkers and fitters can put it all together and all you have to do is weld it in place. Heck a trained monkey could do it. ;)
 
   / Close enough!
  • Thread Starter
#8  
Arc weld I did very little welding there. I was the foreman, had about 20-guys and girls working with me.
This contract split when we were about 4/5th complete. Guy F Atkinson out of San Fransisco was the prime. They drilled the two tunnels, and did the Pioneer Square Station, but only 4/5ths of it. I can't remember the contractors name, I think it was SCI. We went to work for them, they are from Alberta. Their superintendent was dumber than a box of rocks! I was walking a 18-ton hydraulic crane up a very steep ramp it was all the crane could do to climb this ramp. There was a half sheet of plywood laying on the ramp, this superintendent ran in front of the crane, and stopped it so he could pick up the half sheet of plywood! I about had a hissy fit:mad:. Had to back the crane down the ramp and start over. The tires weren't going to hit the plywood in the first place, that's why I was standing there directing the crane operator!
Can you believe they had us use 3/32-inch 7018 to weld Nelson studs every two feet on every one of those soldier pile!:shocked:
Also at each end of the tunnel we had to build a truss out of those 14" x 311# beams. With Atkinson we used an excavator to set all the iron. With SCI we had to use a crotch line and chain falls!:rolleyes:
 
   / Close enough! #9  
A rare glimpse of the innards of the city 'neath the city - thanks for the nickel tour, Shield-Arc!
 

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