Pimp my Tractor

   / Pimp my Tractor #1  

hayden

Veteran Member
Joined
Sep 23, 2000
Messages
2,281
Location
VT
Tractor
Kubota L5740 cab + FEL, KX121, KX080
   / Pimp my Tractor
  • Thread Starter
#2  
Today's project was more an exercise in tuning the tractor to it's full potential. In particular, I found that the hydraulic pressure was pretty significantly below spec, measuring around 2400 PSI when it should be 2700 +/-70 PSI. To measure everything, a gauge was needed so I made up this test fixture. It's modeled after one I borrowed from someone.

This first picture shows the parts all laid out, but not assembled. It's set up so it can be placed in line with the backhoe, or dead-ended off any hydraulic outlet. There is also a flow restrictor so a hydraulic load can be applied including completely shutting off the flow. Total parts cost was $100 from NorthernTool, $40 of which was the flow restrictor and could be ommitted. The simplest form would just be a coupler nipple and a gauge and would cost maybe $30.

90378d1196558411-pimp-my-tractor-pch_2007-12-01-1819.jpg


Here it is assembled and ready to go. I actually discovered a problem - the gauge doesn't seem to work properly. You can see in the picture that it's reading about 500 PSI sitting on the table. With a load applied, it's response is extremely sluggish and slowly builds up. I ended up swapping it out for another gauge that I had removed from my old B2910.

90379d1196558430-pimp-my-tractor-pch_2007-12-01-1821.jpg


The stock Grand L series has a single pressure relief valve in the loader valve that protects the whole system. It adjusted by adding or removing shims inside the valve. I've got the optional 3rd function on the loader, and it gets plumbed into the system AHEAD of the loader valve, so it has to have it's own relief valve. Adjusting the pressure has to be done in two steps, one for each of the relief valves.

You need to start with the first one in the series of flow, and it should be set slightly higher than the next. That means starting with the 3rd function. To measure the pressure, I hooked up my new gauge to the 3rd function outlet on the loader. In this case the gauge is dead-ended and the restrictor valve is closed all the way. Activating the remote causes the pressure to build up and trigger the relief valve.

90380d1196558460-pimp-my-tractor-pch_2007-12-01-1826.jpg


The pressure was about 2500 PSI, so I adjusted it up to a bit over 2700 PSI to place it at the high end of the allowable range. Adjustment is much easier on the 3rd function since it has a screw adjuster and lock nut. It's the thing sticking out between the hoses.

90381d1196558474-pimp-my-tractor-pch_2007-12-01-1825.jpg


Next is the main relief valve in the loader valve. To measure it, the gauge can be hooked up to anything downstream of the loader. I picked one of the rear remotes, again with a dead-end configuration. Activating the remote causes the pressure to build up and trigger the relief valve.

90382d1196558490-pimp-my-tractor-pch_2007-12-01-1822.jpg



This time the pressure was only reading about 2400 PSI, which is a good bit low. To adjust it you need to remove the plug on the bottom of the loader valve and add shims under the spring. Unfortunately the port dribbles oil the whole time the plug is removed, so have a container of some sort ready to catch it. In the time I took to add the shims and get it back together, which included a trip to my workbench with the plug, spring, and valve body, I only lost about a pint of fluid, so the dribble isn't a big deal, just a source of a mess if you aren't ready for it. With shims added, I'm getting about 2600 PSI which is still a bit low, so I'll have to get another shim or two and take another run at it another day. I'd like to see it at 2700 PSI
 

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   / Pimp my Tractor #3  
Very nicely documented Hayden. Thanks. I bought a gauge a while back for this purpose.
 
   / Pimp my Tractor #4  
Nice write up Hayden!

Have you noticed any operational increase in lifting capacity since you "peaked" your FEL hydraulics?
 
   / Pimp my Tractor
  • Thread Starter
#5  
Rebel said:
Nice write up Hayden!

Have you noticed any operational increase in lifting capacity since you "peaked" your FEL hydraulics?

A bit, but it's still off by 100+ PSI.
 
   / Pimp my Tractor
  • Thread Starter
#6  
Today's project was a little more mundane. My chipper has some pretty long hydraulic hoses for the feeder that dangle around. There is also a power hookup wire for the feed control (it plugs into the lighter outlet on the tractor). Here are the hoses and wires.

90457d1196644669-pimp-my-tractor-pch_2007-12-02-1832.jpg


90458d1196644682-pimp-my-tractor-pch_2007-12-02-1833.jpg



I decided to get a length of hydraulic hose sock to create a neater bundle. This included some minor re-routing of one hose. Here's the sock in place at the chipper end of the hoses. The sock helps protect the hoses from the movement of the feeder as it rides up and down on the branches.

90459d1196644699-pimp-my-tractor-pch_2007-12-02-1835.jpg


Here the sock and hoses thread through this bracket which is also where the power line is anchored. I cut a hole in the sock at this point and threaded the wire through alongside the hoses. You can see where it enters the sock.

90460d1196644713-pimp-my-tractor-pch_2007-12-02-1836.jpg


At the tractor end I now have a neat bundle of hoses and the power cord.

90461d1196644723-pimp-my-tractor-pch_2007-12-02-1838.jpg
 

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   / Pimp my Tractor
  • Thread Starter
#7  
Now for the really mundane. I'm always getting yelled at for having greasy implements in the garage. The biggest problems are the drive shaft ends. I was in Walmart the other day and spotted these plastic pitchers which were just the right size to serve as driveshaft end covers. They are really handy on implements that get stored outside as well to keep the weather out of the coupler.

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   / Pimp my Tractor #8  
Gee, when I read the title I thought I'd see postings about furry dice and whatnot. This is way too technical for me ;)
 
   / Pimp my Tractor
  • Thread Starter
#9  
I'll have to work on the neon under-carrage lighting - give me a week or two.
 
   / Pimp my Tractor #10  
Be sure to put the Firefly valve caps on the tires so you can light them up at night! On second thought...DON'T! :rolleyes:

Even mundane little improvements help.
 

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