[2005] Mule 3010 KAF620 - Persistent Fuel Problems: Fuel Pump? Fuel Relay? Pick-up Coil?

   / [2005] Mule 3010 KAF620 - Persistent Fuel Problems: Fuel Pump? Fuel Relay? Pick-up Coil? #1  

Forest_Man

Bronze Member
Joined
May 6, 2024
Messages
98
Location
NYS
Tractor
B3200 HST
It is a nice and clean Mule with about 330 hrs.

Few years ago started to die during work, gas symptoms. I'd give it 20 minutes to cool down and it would run again for a few weeks, before randomly dying again.

Checked fuel line going to carb: sometimes fuel pump would work, others not. Bought a new fuel pump off Amazon. Replaced fuel pump and filter, and thought I was done with it. Of course, when the Mule is loaded with 800 Lbs of ash firewood, it would die on me.

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Checked again fuel line: no fuel from pump. This time got an used OEM pump from Ebay (new OEM is about $300). Same issue again. No fuel from pump.

Started to suspect the fuel pump relay was the problem. Try by-passing it, just to get Mule back from work. No go. Since the mule bed was loaded with firewood, I was not able to verify whether carb was getting fuel. I suspect not. Same symptoms - crank crank crank, but no go. Checked and confirmed sparks, on both cylinders.

Back to design board: what else could be the problem? Find out this new device I had no idea about: pick-up coil from the flywheel. Apparently is what gives the signal to the fuel pump relay.

Great, another component to be checked.

I am running out of love and compassion for this Mule. And it seems like a common occurrence, according to my friend Google.

This weekend I will start from scratch:
- Clean fuel tank (yes, it is a bit rusted)
- Install new aftermarket fuel pump (2 PSI Posi-Flo)
- Install new amazon fuel pump relay
- Remove flywheel and check this pick-up coil - i hear the wiring could go bad.

Anyone else had to deal with fuel problems wit their Mule?

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   / [2005] Mule 3010 KAF620 - Persistent Fuel Problems: Fuel Pump? Fuel Relay? Pick-up Coil? #2  
We have the 610 mule and at times under load at full throttle it will starve for fuel.
Old fuel pump died and we replaced it. Still the same problem.
Ive got an electric pump to try.
 
   / [2005] Mule 3010 KAF620 - Persistent Fuel Problems: Fuel Pump? Fuel Relay? Pick-up Coil?
  • Thread Starter
#3  
We have the 610 mule and at times under load at full throttle it will starve for fuel.
Old fuel pump died and we replaced it. Still the same problem.
Ive got an electric pump to try.
Frustrating situation.

And I agree, it seems to starve only under heavy load - which makes impossible to check the fuel lines when it happens because the mule usually is loaded.

I suspect some of these mules are just lazy...
 
   / [2005] Mule 3010 KAF620 - Persistent Fuel Problems: Fuel Pump? Fuel Relay? Pick-up Coil? #4  
I think I have a 2510. Like it but not overly powerful. Only fuel issue is when low and on a steep hill.
 

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